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Growing Chlorella for Algae-Oil Biofuels and Aquaculture Feeds Aquaculture Sustainability Conference Yantai, China Kevin Fitzsimmons and George Lin
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Chlorella for Biofuel and Aquaculture Feed 2 Chlorella raceway in Arizona Chlorella cell
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Chlorella for Biofuel and Aquaculture Feed Lipids (oil droplets) form in several types of algae, but greens, can be harvested and easily transformed to biodiesel.
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Chlorella for Biofuel and Aquaculture Feed Several species of Chlorella with varied production characteristics Some species and strains can produce 60,000 – 100,000 liters per hectare of algae biomass 40% of this biomass can be oil Oil (long chain fatty acids) can be easily converted to diesel fuel 4 Chlorella from a raceway culture in Arizona Chlorella strains and species in cold storage
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Photobioreactor Design Scale Up Investigations: Flow Velocity Sparging Rate Mixing Rate Initial Density Light Levels Nutrients CO 2
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Photobioreactor Design Heigth/Depth ratios Flow Velocity Bubble Size Mixing Rate Initial Density Light Levels
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Photobioreactor Designs
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ARID Integrated Algae-Oil Biorefinery 9 Raceways in Puerto Peñasco, Mexico Chlorella raceways in Arizona Algae tanks at ERLab, Tucson Raceways in Jeddah, Saudi Arabia with Chlorella Bioreactor with Chlorella in Beijing
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Chlorella culture in greenhouse bioreactor, Beijing Chlorella for Biofuel and Aquaculture Feed
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Bioreactor and raceway production Chlorella for Biofuel and Aquaculture Feed
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Production problems Contamination with non- target algae Introduction of grazers Self shading or limiting nutrients 13 Chlorella for Biofuel and Aquaculture Feed
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14 Chlorella for Biofuel and Aquaculture Feed
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15 Chlorella for Biofuel and Aquaculture Feed
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Problems with harvest Batch harvest or continuous Screen Flocculation Electrostatic Centrifugation 16 Chlorella for Biofuel and Aquaculture Feed
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Harvesting Rotating screen filters Water passes through, how much algae can be caught in: 60 µm screen? 20 µm screen? 5 µm screen? Chlorella for Biofuel and Aquaculture Feed
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ARID Integrated Algae-Oil Biorefinery 18
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Separation of oil from algae cells Mechanical press Hexane extraction Supercritical CO 2 Sonication 19 Chlorella for Biofuel and Aquaculture Feed
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Oils found in Greenhouse culture of Chlorella Found in many algal species Essential part of the nutritional requirement of almost all organisms
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Super Critical CO 2 Pressure Pulse Cracking of Algae Cells 21 Green technology - alternate to use of harmful solvents Synergy - CO 2 vapor can be used to feed the algae Efficiency - Anticipated efficiencies as high as 95% for algae oil extraction Proven - for other technologies, ex. Caffeine extraction Improvement - Downstream process is anticipated to be enhanced Advantages of ScCO2
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Critical Factors to Develop scCO 2 Algae Oil Extraction Process 22 Basis – 1 dry ton/ day algae Make up – 700 kg/day, Available for algae pond – 700 kg/day
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By-product uses Aquaculture feeds Cells are still high in protein, carbohydrates, micronutrients and phytochemicals Larval shrimp, fish, molluscs, crabs, worms Ornamental fishes Natural color in salmon Sources of beta-carotene, astaxanthin, canthaxanthin, and other carotenoids
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