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An Economic Solution to Dry and Densify Ligno-Cellulosic Biomass The Bripell Technology Paul S. Nikitovich www.bioenergyinvestments.net Bioenergy Investments, LLC Herbaceous Feedstock Logistic Teleseminar – April 20, 2010
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The Bripell Production System One line produces between 12,000 to 15,000 tons per year Works with most types of biomass waste and ag residue Can effectively process biomass residues with up to 65% moisture content Low energy consumption: 150 Kva Low maintenance cost and easy to replace wearable components Automated production system 2
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Reduce Handling Costs Reduce Shipping Costs Reduce Drying & Densifications Costs Attractive to Producer to Participate HOW TO TURN AG RESIDUES INTO A VIABLE ENERGY COMMODITY: 3
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CORN STOVER or other crops Burn alone or with coal Turn into cellulosic ethanol Ideal for gasification for CHP BRIPELLS (43 lbs/ft3) CORN FIELDS INDUSTRIAL PLANT BRIPELL FACTORY 4
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Feedstock area within 10-15 mile radius of plant to keep trucking costs low (at $0.25 p/T p/mile trucking cost= $67.50 on max load of 27T p/10 miles = $2.50 p/T Feedstock Area Feedstock Area Trucking Costs Trucking Costs Bripell Plant Feedstock Requirements Bripell Plant Feedstock Requirements ECONOMIC CONSIDERATIONS 5
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FEEDSTOCK REQUIREMENTS 1 Bripell plant produces between 12,000 to 15,000 MT of Bripells yearly (higher rates with dryer material - higher the MC the more material is required ) FEEDSTOCK REQUIREMENTS 1 Bripell plant produces between 12,000 to 15,000 MT of Bripells yearly (higher rates with dryer material - higher the MC the more material is required ) FEEDSTOCK AREA 100% Dedicated area = Approximately 50 Circles or 6,000 acres. (Realistic Estimate around 150 to 200 Circles with an estimated 20% farmer participation) Area production will depend on possible crop mixes. (Crop rotation with different harvest times), and also on regional factors for different crops & outputs. FEEDSTOCK AREA 100% Dedicated area = Approximately 50 Circles or 6,000 acres. (Realistic Estimate around 150 to 200 Circles with an estimated 20% farmer participation) Area production will depend on possible crop mixes. (Crop rotation with different harvest times), and also on regional factors for different crops & outputs. TRUCKING COSTS Keep within a 10–15 mile radius of the plant to keep costs low TRUCKING COSTS Keep within a 10–15 mile radius of the plant to keep costs low 6
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Biomass requirements This is a function of the amount of water in the biomass. To compact correctly the biomass must have at least 8-10% MC Biomass with a MC of 15% or lower can be fed directly into the compactor without going through the dryer. Biomass above 65% MC can be processed but will slow production down considerably. As a rule of thumb approximately 8-12% of the fines of the feedstock input will be burned up running the dryer. The bripells that are produced have between 8-14% MC 7
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Volume comparison: Moist Stover vs. Bripells Calorific comparison / m³: Moist Stover vs. Bripells Moist Stover 50% moisture content 2,500 BTUs per lb Bripells 10% moisture content 7,500 BTUs per lb Moist Stover 8
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ADVANTAGES OF THE BRIPELL PRODUCTION SYSTEM OVER PELLETIZING Much more energy efficient Bripell energy production cost @ U$4 to U$6 per ton Pellet energy production cost @ U$9 to U$11 per ton One production line operates on less than 150Kva-average around 120Kva x 0.6 power factor= 72Kw p/hr No hammermill necessary as in pelletizing- shredded material is dried and directly compacted Unique drying system uses just the biomass fines as fuel Eliminates alot of dirt and rocks from the biomass before compacting when going through the dryer In pelletization biomass with dirt and rocks goes directly to the hammermill, then to the pellet mill, and this excess silica leads to equipment wear and tear The cost for bripell equipment spare parts is around U$5 per ton 11
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REPLACEMENT PARTS 1 - Supplies. Consumables: should be changed periodically, and each one will have about a lifetime: Screw Injection (RI001)....................= ± 3000 tons Injection Pipe Thread (RI014 )..........= ± 3000 tons Tool Camara (BR006 )......................= ± 3000 tons Piston Compressor (BR001 )............= ± 1,500 tons Tip Piston (BR002)...........................= ± 250 tons Nut (PO3801)...................................= ± 125 tons Cone (CO3801)................................= ± 166 tons Tube Wear (TU3801)........................= ± 500 tons Note: The amount of tons produced before the spare parts wear out will vary depending on the abrasiveness of biomass. 12
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One Stop Shop Turnkey Operation Easy to ship – One complete equipment line fits into one 40ft container + one 40ft flat-rack. Easy to assemble – plant is operational within 14 days. Modular and scaleable. Automated production system. 13
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Exposed DryerDryer enclosed in insulated encasing Bripell Dryer 14
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Bripell Compactor 15
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Registers all the processes. Built-in safety features to avoid human error. Control Panel 16
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Touch Screen Control Panel 17
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Plant layout 18
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Two line layout 19
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Labor requirements Labor required for 1 production line: 4 operators. With an additional operator can run two lines set together. 20
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Equipment Cost One complete line with one year spare parts US$ 990,000 FOB Brazil. Personnel training and equipment assembly included 21
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CARLOS FRAZA, THE INVENTOR OF THE “BRIPELL” TECHNOLOGY Over twenty years of experience producing briquets and pellets. Owner of a successful briquetting company, Ipaussu Briquets Ltda. (www.ipaussubriquets.com), that has been producing and selling briquets for over 15 years. Developed and patented the very innovative and energy efficient bripell technology. (www.bripell.com) 22
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