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www.fall-protection.com
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2 Applications Wind energy Telecommunication Utilities Industry
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www.fall-protection.com 3 Standards Söll Vi-Go System: EN 353-1Guided type fall arresters including a rigid anchor line Extension post: EN353-1Guided type fall arresters including a rigid anchor line EN 795Anchor devices – Requirements and testing
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www.fall-protection.com 4 Legal foundations Requirements on personal protective equipment against falls from a height: Must be tested from a notified body, e.g. “DEKRA EXAM” CE-Certificate is required Conformity licence is required The shuttle and the ID plate of the system must be labelled with the identification number of the supervising notified body, e.g. “0158” for DEKRA EXAM
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www.fall-protection.com 5 Further tests Tests carried out at TUV-NEL in March 2008 Researches showed that body posture at release can influence outcome of fall tests Dummy of 100 kg mass
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www.fall-protection.com 6 Further tests 4 tests with different fall postures
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www.fall-protection.com 7 Further tests Results: Shuttle locked onto the cable within max 55 mm Dummy arrested in upright position Probably relatively easy to effect self-recovery from positions Satisfactory results
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www.fall-protection.com Further tests Fall-back 8
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www.fall-protection.com Further tests Crouch-back 9
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www.fall-protection.com Further tests Feet first 10
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www.fall-protection.com Further tests Climb position 11
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www.fall-protection.com General information Cable guided vertical fall protection system Retrofitting onto existing climbing devices possible, e.g. ladders & rungs Very limited quantity of components easy to handle, move, store & install Components partly available in stainless steel or hot-dip galvanized steel 12
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www.fall-protection.com General information Maximum number of users: 8 persons Maximum dynamic load in case of a fall: 6 kN plus 1 kN for every additional user Upper cable anchor always has to be above the person to be secured 13
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www.fall-protection.com General information Check, whether substructure can withstand the loads resulting from a fall (qualified engineer) For fastening upper end of cable, loads working vertically downwards: For fastening intermediate brackets and lower end of cable, effective load in each direction: F c2 = 1,5 kN Characteristic loads result from:dynamic loads due to a fall dead-weights of system components 14
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www.fall-protection.com Additional equipment In addition to the shuttle users must be equipped with personal protective equipment (PPE): 1 full body harness, tested as per EN 361 and equipped with a climbing attachment point 1 self-locking EN 362 compliant connector 15
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www.fall-protection.com System components 1 Shuttle 2 Cable tensioner 3 Rung clamp (Universal clamp) 4 Manual intermediate bracket 5 Automatic intermediate bracket 6 Steel cable 7 Cable end 8 Extension post 16 8 6 5 4 3 2 1 7
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www.fall-protection.com System components At least the following components must be used when installing the Söll Vi-Go system: Cable tensioner Cable Shuttle 17
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www.fall-protection.com True single hand operation quick & easy to use Smooth & silent sliding no hand support required Double action for unlocking Spring operated – self locking Miss use prevention – upside down is impossible safe & secure 18 Söll Vi-Go Shuttle
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www.fall-protection.com Söll Vi-Go Shuttle Integrated self locking karabiner safe connection to harness Each shuttle is equipped with a shock absorber Effective shock in case of fall is reduced under 6 kN each user is protected Integrated fall-indicator easy to inspect 19
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www.fall-protection.com 20 Söll Vi-Go Shuttle Made out of high grade stainless steel and aluminium long life with no corrosion Very low maintenance required Easy to repair reduced costs Available with standard and swivel karabiner
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www.fall-protection.com 21 Cable tensioner Three functions integrated: tensioner, tension indicator & expansion equalizer easy to install compensates movements of structure Stainless or galvanized steel components to adopt the system efficient to different applications
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www.fall-protection.com 22 Universal clamp Cable end fixing Can be installed universally on all structures with the same part, e.g. hollow and angle sections easy to handle
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www.fall-protection.com 23 Rung clamp Rung clamp adjustable to different sizes of rungs flexible to install Various elongated holes at varying distances from each other can be mounted on different ladders From the top-end another system can start up to combine more systems
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www.fall-protection.com 24 Intermediate brackets Hold cable in position, prevent heavy movement Intermediates can be installed on the rungs or other supporting structure 2 types of intermediate brackets to be passed automatically or manual
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www.fall-protection.com 25 Intermediate brackets Manual bracket: release cable before shuttle passes it cost-effective, can be retrofitted available for 8 mm, 10 mm and 3/8” cable Automatic intermediates: shuttle passes without manual help comfortable, quicker climbing available for 8 mm and 3/8” cable With automatic intermediates the cable can follow also curves
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www.fall-protection.com 26 Extension post Extend the cable over the ladder Integrated single anchorage point for a safe platform access to attach a rescue device Maximum 4 users, 1 person if used as single anchorage point Bottom clamp Additional clamps Square tube Material: galvanized steel Top assembly with cable end attachment point Cable Single anchorage point
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www.fall-protection.com 27 Extension post Extension post is tested with a static force of 22 kN when used as single anchorage point maximum anchorage force is 22 kN All cable attachment points maintain a static force of 22 kN
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www.fall-protection.com 28 Cable end parts Cable end parts can be done in 3 different ways: Thimble cheap solution pre-assemblage available Turn back loop easy & quick to adjust, no need to cut the cable exactly a heat shrink tube protects the ends Swageless terminals for quick & flexible installations
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www.fall-protection.com 29 Cables 3 types of steel cables available Cable galvanized or stainless steel 8 mm (7 x 19) for all installation breaking load: 33,3 kN Cable galvanized or stainless steel 10 mm (7 x 19) especially for Off shore applications breaking load: 52,1 kN Cable galvanized or stainless steel 3/8” for US use
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www.fall-protection.com 30 Advantages against competition Shuttle with single-hand-operation, adoptable for 3 diameters of cable Each Shuttle is equipped with a separate shock absorber no risk to climb a system with a single, damaged shock absorber on the top No shock absorber on the wire required climbing check before use is easier and safer Up to 8 users at the same time High quality and corrosion resistant finishes
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www.fall-protection.com Installation Maximum cable length: 200 m Recommended fixing span for intermediates: 10 m for internal use 3 to 4 m for external use Maximum inclination forward: 45° At least 2 person are required to install the Söll Vi-Go system 31
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www.fall-protection.com Installation – Rung clamp Recommended tightening torque for self- securing nuts:40 Nm for steel ladders 20 Nm for aluminium ladders 32
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www.fall-protection.com Installation – Universal clamps Different options of mounting the universal clamps fit to various types of sections 33
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www.fall-protection.com Installation – Intermediate brackets Installation on the rungs of the ladder Manual intermediate can be retrofitted Automatic intermediate: Ensure that cable passes through bracket, can’t be done after installing the cable ends 34
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www.fall-protection.com Installation – Cable tensioner Attached between lower fastening point and lower cable end Turn the turnbuckle clockwise to tension the cable (400 to 600 N) tension indicator lies between the MIN and MAX markings on the mounting plate 35
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www.fall-protection.com Installation – Extension post Upper fastening point is fixed to the uppermost ladder rung, lower fastening point is fixed to fifth rung from the top Distance between top rung and end of extension post: max 1310 mm 36
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www.fall-protection.com Installation – ID plate ID plate has to be attached and clearly visible Söll Vi-GoType designation of the fall protection system EN 353-1:2002Reference to the European standard CE0158 Monitoring testing agency Reference for reading the instructions for use To be filled in by the installer:Year of manufacture Maximum number of users Installation number 37
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www.fall-protection.com 38 Söll Fall Protection Systems SPERIAN FALL PROTECTION Deutschland GmbH & Co.KG Seligenweg 10, D-95028 Hof Strategic Marketing Department Tel.: +49 9281 8302 0 Fax.: +49 9281 3626 soell@sperianprotection.com
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