1. JPCI CONTROLS Ultimheat
July 2010

2. COMPANY HISTORY .
This factory started with a few employees in 1999, under a French management and investment, in a 200 square meter assembly room. The rapid growth obliged to move it in 2000 to a 1000 square meters factory, then in 2004 to 4000 square meters. And in 2009 to a square meter factory on square meter ground, allowing future development.

3. Production range Electromechanical components
OEM heating sub assemblies.
Connection blocks, electrical connectors, housings for heating elements, controls, base board heaters.
Flow switches for boilers.
Level switches.
Pressure switches and air switches for spas, boilers and water/steam pressure tanks.
Thermostats (bulb and capillary, bimetal strip, bimetal disc).
- Fusible links and fire detection mechanisms.
Immersion heaters and heating elements
Capacity heaters
Air conditioning and domestic heating back up heaters
Spa heater
Swimming pools heaters
Circulation heater for domestic central heating
Heat pumps heat exchangers for swimming pools heating

4. Major production lines
 THERMOSTATS
PRESSURE SWICHES
FLOW SWITCHES
LEVEL SWITCHES
SWIMMING POOL
AND SPA  
FITTINGS
SWIMMING POOL HEATERS
AND HEAT EXCHANGERS
HEAT PUMP
BACKUP  HEATERS
CARTRIDGE HEATERS
WITH CONTROLS
FIRE DAMPERS  
MECHANISMS
HEATING
ELEMENTS
CONNECTION
BLOCKS
IMMERSION HEATERS
SPA HEATERS
FIRE DETECTION
LINKS

5. Exhibition Room
We support local artists with free exhibition of their paintings and handicraft productions

6. Sales Department
Commited to export, customs clearances and domestic sales

7. Research and Development Department
One new product is developed every 2 weeks

8. Sample Department
Prototypes testing and samples manufacturing

9. Quality control team
Zero defect is a goal, not a dream !

10. Training and teaching Room
Permanent training, teaching, and learning: the only way to improve

11. Heaters Production Line
A final assembly semi automated line

12. Wire harnesses
Every wire gauge has its own dedicated assembly line

13. Fire detection damper mechanisms
Heavy duty systems for fire doors and dampers

14. Flow and Level Switches production
Magnets and reed switch technology, over-molded EPS

15. Pressure switches , air switches production
Membrane and switches technology

16. Bulb and capillary thermostats production
Single pole, double pole, 3 poles models

17. Diastats vacuum filling
20 and 32 mm membrane diameter

18. Tubular heating elements production
Dia 8 , dia 10, dia 16 mm

19. Fusible Links production
Fire detection, and other thermal safety devices

20. Injection and compression molding
Technical plastics, elastomers , silicones and zinc alloys

21. Metals stamping
From 1 to 120 tons

22. Deep drawing
Stainless steel deep forming

23. Prototypes
High pressure sheet materials cutting

24. MACHINING
Automatic Tube Cutting

25. Laser Welding
Thermostats membranes, heating elements tubes

26. Sand Blasting
Surface preparation and finish

27. TIG Welding
Automated fittings welding

28. TIG Welding
Automated Circular Welding

29. TIG welding
Hand Welding

30. TIG Welding
Automated Linear Welding

31. Maintenance
Molds, tools, dies fixing and previsional maintenance

32. Inventory
Mold And Tool storage and protection

33. Parts cleaning
Washing And Degreasing

34. Packing and shipment
Customer oriented packing

35. Inventory
Components storage. FIFO and bar code identification

36. Income control, in line control, final control, random control:
Quality
Income control, in line control, final control, random control:
Raw material control laboratory, Finished product control laboratory, Extended life test laboratory,
Third party laboratory
From the raw material to the products, we control every production step.

37. Quality
Raw materials laboratory

38. Quality
Heating Elements pressure Leak Test

39. Quality
Semi automated Threads gauge Checking

40. Quality
In line pressure Leak test

41. Quality
Automated Passivation Line

42. Quality
Permanent Life Test programs for all products

43. Quality organization Chart
Quality from A to Z
Quality organization Chart
Market survey and patents analysis
Quality in mind during development
New Products Research and Development
Raw Material selection and control
Extended Working Process description
IQC and In line control manual, CTQ statistics
Quality in mind during Production
Operator training and individual working process
Equipment Monitoring and preventive maintenance
Final Inspection and permanent life test
Quality in mind after Production
Production Quality issues analysis and corrective action
Field return analysis and corrective action

44. Team work and communication
Sales
Department
Purchasing
Department QC
Department
Engineering
Department
Quality
Production
Department
Sample
Department

45. ANTICIPATE the MARKET EVOLUTION
FUTURE is INNOVATION
By world evolution focusing, vertical integration and full production capabilities knowledge,
we bring
INNOVATIVE SOLUTIONS
to our CUSTOMERS and
ANTICIPATE the MARKET EVOLUTION

46. JPCI vertical integration concept
One of the major problems we have to solve is to provide a constant quality level to our customers, in time deliveries, with controlled and stable prices. In the fast moving Chinese industrial economy, this is a very difficult goal. Delivery failures, local suppliers inconstant quality, and suppliers wrong price calculation are the most common issues. So decision was made since the beginning to produce ourselves everything we need, and reducing our suppliers to raw material suppliers. We set up a raw material control laboratory, and by this way we dramatically reduced the non conformities and production stops. Actually, we are integrated in more than 30 different production process, and most of products we make are fully produced from the raw material.
The engineering department is aware of European, American and Chinese standards, takes care and analyse existing worldwide patents and is managed by European engineers.
Major benefits of vertical integration
Products engineering based on best production capabilities and international standards.
Fast and efficient new products development.
Quality Control at every steps.
Fast corrective actions.
Cost-effective solutions.
-Well controlled prices and deliveries.