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Published byZoe Peters Modified over 9 years ago
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Rapid Bond FlexaMix™
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What Is FlexaMix™? A paradigm shift in starch mixing modules
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How Does FlexaMix™ Do It? With a Mechanical Redesign Current problem with existing starch kitchens in U.S.: ▫Stein-Hall starch particles, are typically too large to penetrate fibers of recycled paper Eliminates benefits from mechanical bonding This is solved with cost-adding additives and penetrants
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How Does FlexaMix™ Do It? Mechanical: ▫Specially designed mixing tank ▫Custom PLC software ▫Patent-pending Viscometer Viscometer designed specifically for starch adhesive Viscometer has no moving components – nothing to maintain or fail Viscometer is automatic & accurate Viscometer measures viscosity 100% of the batch time Viscosity is guaranteed to be consistent from batch-to- batch per pre-set value selected by user
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How Does FlexaMix™ Do It? Hybrid-Mix Starch ▫Combines the primary of Stein-Hall with the partial-swell characteristics of No-Carrier ▫Small carrier (significantly less than Stein-Hall) Results in shorter starch and better machinability ▫All starch particles equally and partially swollen Allows for custom formulation for each paper type ▫A more stable starch adhesive Less shear-viscosity sensitivity
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How Does FlexaMix™ Do It? Hybrid-Mix Starch (cont’d) ▫Easy to move starch between primary and secondary More solids with lower swelling yields smaller particle size and same viscosity Less solids with more swelling yields larger particles with same viscosity ▫Removed dependence on additives
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Stainless Platform Painted Enamel Frame ▫Stainless option 475 Gallon Stainless Mixing Tank Two Stainless Borax Feeder Tanks Stainless Piping (and Flexible) Stainless Flanged Fittings Allen-Bradley PLC Controlled Allen-Bradley HMI High Shear Mixing Assembly Two Stainless Flow Meters ▫Better accuracy for additive lines Stainless Load Cells ▫Dedicated set for borax feeder ▫Dedicated set for mixing tank Modem for off-site diagnostics The FlexaMix™ System
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What Does FlexaMix™ Do? Reduces starch consumption Increases pin numbers Eliminates usage of additives Reduces energy consumption Can use untreated corrugator & flexo wash water Uses any native un-modified pearl starch: Corn, Tapioca, Wheat, Potato
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