1. Online Individual Spindle Monitoring System for Ring frames

2. Contents
Architecture of Ultimo
Ultimo Features at a glance
Ultimo Software Views and Reports

3. Architecture of Ultimo

4. Architecture (Example of 20 R/F shed)19 18 17
Coordinators 16
Status board (LCD TV) 15 14 13
PREMIER Ultimo 12
Ring frames 11 10 9
Mobile Alerts 8
PREMIER Ultimo 7
Alerts 6 5
Network Router 4 3 2
Server PC 1
Machine Station
Client PCs 4 4

5. Architecture (At Ring frame)
Power Module
Fixed at R/F Main Input
Co-Ordinator
PREMIER Ultimo
Ring Frame
Spindle sensors and Section with LED indication
Production and Draft Monitoring Sensors
Machine Display Unit
End Breakage and Doff Indication Lamps
Machine Station 5

6. Ultimo Features at a glance

7. Ultimo – Features at a glance
Spindle and Section LED indications
LED Indications in Spindle and Sections helps operator and maintenance persons 7 7

8. Ultimo – Features at a glance
Wi-Fi data transmission
Data transfer from Ring frame Machine Station to Co-Ordinator is done through Wireless technology
Easier and quicker installation
Minimum maintenance required
Proven technology for large and faster data transfer 8 8

9. Ultimo – Features at a glance
Machine Display Unit (MDU) at the end of the machine
Displays key information and scroll continuously. Useful for operator on prioritizing of patrolling R/Fs.
MDU Display
Parameter description
No. of breaks
No. of Idles
No. of Slips
MDU Display
Parameter description
No. of Rogues
Average End Mending Time
Present Efficiency 9 9

10. Ultimo – Features at a glance
Breaks and Doff Indication Lamps
Red Lamps on both sides of the machine for higher breaks. Green Lamp for indicating machine doff status.
User configurable limits for No. of end breaks limit for each machine.
Very useful for operator to pay attention on machines immediately with higher breaks. 10 10

11. Ultimo – Features at a glance
Draft Monitoring
Draft Monitoring sensors on both sides of the Ring frame to continuously monitor the draft ratios.
Effectively monitor draft variations
Easier to find out machines with wrong draft wheels 11 11

12. Ultimo – Features at a glance
Power Monitoring
Monitors the total power consumption by the Ring frame along with other key parameters.
Measures three phase Voltages and Current values
Measures Active Power (kW), Energy (kWh) and the Power Factor (Cos Ø)
Very effective module to measure power related differences between machines. 12 12

13. Ultimo – Features at a glance
Status Board
Large LCD Status board to display the present shed performance through various key monitoring parameters
Instantaneous assessment of shed performance
Live display of all machines status as a layout
Indication of worst machine sides to pay attention
Best performing operators with respect to “em”
Live update of various other key parameters
Remote tool to control the TV screen scrolling 13 13

14. Ultimo Software 14 14

15. Ultimo Software Reports Entries Views Configurations Production
End Breaks
Stops
Stop History
Power
Overall Perf.
Dashboard
Exceptions
Layout
Cop Stage
Power
Draft
Trend & Comparisons
Reports
Entries
Views
Count
Count Change
Operator
Stop Reasons
Configurations
Operator Name
Stop groups
Stop Codes
Shift timing 15 15

16. Ultimo Software - Key benefits to users
Instantaneous Views
Detailed Analysis Reports
User Friendly GUI
User Defined Report Structures
Client – Server Configuration
Large Storage of Data 16 16

17. Ultimo Software – Identifies deviations
It is more important to highlight a deviation than to summarize an information.
Ultimo software is designed to identify deviations easily.
Most of the Ultimo screens shows the deviated parameters. 17 17

18. Ultimo Software Views 18 18

19. Dashboard

20. Exceptions

21. End Breaks

22. Single Spindle 22 22

23. Layout

24. Stops – Month

25. Stops – Day

26. Draft Monitoring

27. Power Monitoring 27 27

28. Cop Stage – Shed Level 28 28

29. Cop Stage – Machine Level29 29

30. Cop Stage – Machine Side Level30 30

31. Cop Stage – Multiple doffs analysis31 31

32. Power Analysis 32 32

33. Status board Screens 33

34. Status board Screens 34

35. Status board Screens 35

36. Status board Screens 36

37. Status board Screens 37

38. Sample SMS
Information SMS
Alert SMS 38

39. Ultimo Software Reports

40. Report Features in Ultimo
Report Types
Production
End Breaks
Stops
Stop History
Overall Performance
Trends & Comparisons
Report Grouping
Machine wise
Machine group wise
Count Article wise
Operator wise
Supervisor wise
Report Levels
Machine side wise
Machine wise
Count wise 40 40

41. Report Features in Ultimo
Shift Consolidations
Shift reports
Day reports
From any date to any date
Shift wise
Day wise
Consolidated
Separate shifts alone (ex: day shifts only) 41 41

42. Report Features in Ultimo
All parameters are configurable
Some related parameters are added in each report type (ex: kg parameter added in stop report)
One click switching over between report types, levels and grouping
Soft copy report export (pdf) is possible
Automatic Report ing for specified addresses 42 42

43. Report Features in Ultimo
Report Output formats
Printer
RPT
PDF
Excel
Excel Data
DOC
RTF 43 43

44. Example: Production Report44 44

45. End Breaks Report 45 45

46. Stops Report 46 46

47. Stops History Report 47 47

48. Overall Performance Report - 148 48

49. Overall Performance Report - 149 49

50. Overall Performance Report - 250 50

51. Power Monitoring Report51 51

52. Production Report with Targets52 52

53. Ultimo Integration with ERP systems53 53

54. Data transmission from Machines
Ultimo Data Flow
PREMIER Ultimo
Data transmission from Machines
ERP Server
Ultimo Data Storage
Virtual Data Storage
Fetches Data
At Shift End
ERP Users
Ultimo Clients 54 54

55. Ultimo Enhancements 55 55

56. Data on Demand through SMS request
Future Vision
Data on Demand through SMS request
Apps for Mobile and Tablets

57. Data on Demand through SMS request
Send request SMS
Receive the required data through SMS for pre-authorized management staff
Example
Send SMS PRD1 to
Receive the following SMS of Production data for Shift 1 current date.

58. Ultimo Apps - Features
Ultimo Apps for mobiles and tablets supporting various platforms
Android
iOS (ipad, iphone)
Windows 7
Windows 8
Current shift production related data along with 3 previous shifts will be available for viewing
Currently stopped machines
Basic comparison charts
Stop code assignments through Ultimo Apps (Tablet)
Apps will connect to Local Ultimo Server
Apps get connected to the internet server

59. Sample screens for mobile

60. Infra structure for Mobile apps support (Intranet)
Ultimo Server
Wi-fi router

61. Infrastructure for Ultimo Apps (Internet)
Web Server
Ultimo Server

62. PREMIER