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Published byReynard Jacobs Modified over 9 years ago
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Rohm and Haas Bristol Polymers Process Safety Systems Discussion 9/16/2008
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Overview Conference is focusing on Emergency Relief This discussion will review items/systems in place to prevent use of emergency relief and other health, safety, or environmental problems
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Bristol Polymers Terminal For Acrylic Monomers Unloading, Storage, Loading of Flammable & Hazardous Raw Materials Solution Polymerization Reactors Polyurethane Reactors (Isocyanates) Packaging & Shipping
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Relief Systems Thermal Expansion Tank Breathing Vacuum Relief Pump Pressure Emergency Relief (Heating/Fire) Emergency Relief Hazardous Reaction Mitigation of Relief Hazards
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Facility Safety Systems Electrical Classification/Design Fire Suppression Flammable Vapor Hazards Explosion Relief (Blow-out Panel Buildings) Spill Control Siting/Location of People & Equipment
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Process Control Systems DCS PLC Local/Hardwire Alarm Interlocking Level of Protection/Redundancy Maintenance
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Procedures Preparation Start-up Normal Operation Shut-down Abnormal Conditions Emergency Shut-down Lock & Tag/Remove Hazardous Energy Maintenance, Calibration, & Dismantlement Control, Accessibility, & Periodic Review
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Training Operations Maintenance Procedure Permitting LOTO Materials Emergencies
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Materials Hazards – R/T/F/Special Environment/Control/Permitting/Reporting Process Design Engineering Controls Administrative Controls Protective Equipment Right to Know Industrial Hygiene/Monitoring Medical/Records/Access
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Maintenance Design Documentation Procedure Emergency Repair Preventive Maintenance Inspection – Relief/Vessel/Piping/Calib Parts/Spares Maintenance Excellence
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Design, Construction, and Operation Codes OSHA PSM BOCA/Fire/NFPA/NEC Boiler Codes/Piping Codes/ANSI/ASME Corporate Standards EHS Management/Responsible Care R&H COSMP, R&H MCSP ISO 9000
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Management of Change Direct Replacement Replacement in Kind Basic Change Major Change New Facilities Personnel Ensuring Completeness of Change
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Incident Response Injury/Illness Fire Environmental/spill/release Hazardous Reaction Quality Loss Business or Financial Loss Reporting/Near-miss/SCCA RCA/Corrective Action/Documentation
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Compliance Auditing Internal & External OSHA PSM Corp EHS Responsible Care EPA/DEP/Permitting Authorities ISO Local Township, Fire, Insurance Sarbanes-Oxley
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