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Published byGary Fowler Modified over 9 years ago
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High Performance Etching
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Horizontal Processing Equipment
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Old Transport Characteristics 0.005” core transport guaranteed 0.002” core transport with custom modifications
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New Transport Characteristics 0.002” core transport guaranteed 0.0013” core transport with custom modifications
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Old Etching Characteristics Standard or Fine Line Manifold Oscillation (quick wear rate) 240mm from product surface Spray bars 200mm on center 45° nozzle angle 60° spray angle In-line nozzles Expensive to manufacture 0.00025” Etch Line Loss Standard Deviation
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New Etching Characteristics High Performance Etching Manifold Non-oscillating (less wear) 100mm from product surface Spray bars 100mm on center 0° nozzle angle 15° spray angle 8mm nozzle offset Higher reliability, 0.00008” ELSD in tests
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Offset Spray Pattern – 50mm High Performance Etching Manifold
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Staggered Nozzle Pattern – 8mm (nozzle alignment in direction of travel) High Performance Etching Manifold Direction of Travel
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Nozzle Alignment Angle – 0 (fan footprint angle) o High Performance Etching Manifold Direction of Travel
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Old-Style Standard Etching Manifold Standard Deviation 0.00008 ( 1 oz Cu & 0.0013 DF )
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Old-Style Fine-Line Etching Manifold Standard Deviation 0.00008 ( 1 oz Cu & 0.0013 DF )
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New-Style High Performance Etching Manifold Standard Deviation 0.00008 ( 1 oz Cu & 0.0013 DF )
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Data
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Nozzle Impact
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Nozzle Impact Per Square Inch Nozzle Impact Number Divided by the square inches of the foot print on the substrate
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Nozzle Impact Per Square Inch
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Nozzle IPSI vs Puddle
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More complete coverage Rinse-to-Drain Cascade Rinse Fresh Rinse 3-5 gpm Less dragout of particulates Higher reliability Rinse to Drain Concept
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