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High Performance Etching. Horizontal Processing Equipment.

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Presentation on theme: "High Performance Etching. Horizontal Processing Equipment."— Presentation transcript:

1 High Performance Etching

2 Horizontal Processing Equipment

3 Old Transport Characteristics 0.005” core transport guaranteed 0.002” core transport with custom modifications

4 New Transport Characteristics 0.002” core transport guaranteed 0.0013” core transport with custom modifications

5 Old Etching Characteristics Standard or Fine Line Manifold Oscillation (quick wear rate) 240mm from product surface Spray bars 200mm on center 45° nozzle angle 60° spray angle In-line nozzles Expensive to manufacture 0.00025” Etch Line Loss Standard Deviation

6 New Etching Characteristics High Performance Etching Manifold Non-oscillating (less wear) 100mm from product surface Spray bars 100mm on center 0° nozzle angle 15° spray angle 8mm nozzle offset Higher reliability, 0.00008” ELSD in tests

7 Offset Spray Pattern – 50mm High Performance Etching Manifold

8 Staggered Nozzle Pattern – 8mm (nozzle alignment in direction of travel) High Performance Etching Manifold Direction of Travel

9 Nozzle Alignment Angle – 0 (fan footprint angle) o High Performance Etching Manifold Direction of Travel

10 Old-Style Standard Etching Manifold Standard Deviation 0.00008 ( 1 oz Cu & 0.0013 DF )

11 Old-Style Fine-Line Etching Manifold Standard Deviation 0.00008 ( 1 oz Cu & 0.0013 DF )

12 New-Style High Performance Etching Manifold Standard Deviation 0.00008 ( 1 oz Cu & 0.0013 DF )

13 Data

14

15

16 Nozzle Impact

17 Nozzle Impact Per Square Inch Nozzle Impact Number Divided by the square inches of the foot print on the substrate

18 Nozzle Impact Per Square Inch

19 Nozzle IPSI vs Puddle

20 More complete coverage Rinse-to-Drain Cascade Rinse Fresh Rinse 3-5 gpm Less dragout of particulates Higher reliability Rinse to Drain Concept


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