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Jeff T. Collins Undulator Support/Mover System TestingCollins@aps.anl.gov@aps.anl.gov 14 March 2008 LCLSLCLSLCLSLCLS LCLS Undulator Support/Mover System: Relay Rack Heat Dissipation & the Effects on the Overall System Jeff T. Collins
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Undulator Support/Mover System TestingCollins@aps.anl.gov@aps.anl.gov 14 March 2008 LCLSLCLSLCLSLCLS Support/Mover System Testing The Experiment: A Combination of Infrared Imaging and RTD Measurements were Used to Determine the Actual Undulator System Heating Effects from the Relay Rack Under Worst-Case Conditions where No Forced Air Flow is Present Along the Undulator. The LTT Set-Up at the APS was Used for the Experiments. A 400 Watt Heater Attached to Aluminum Channel Was Placed Inside of a Relay Rack and the Relay Rack was Placed in Position Under the Support/Mover System Girder. The 400 Watt Heater Was Turned On and Infrared Images Were Acquired every 1000 Seconds for a Total of 72 Hours (1200 Images). A Total of 12 RTD’s were Used to Monitor Various Points On and Around the Undulator System During the Heating and Cool Down Periods.
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Jeff T. Collins Undulator Support/Mover System TestingCollins@aps.anl.gov@aps.anl.gov 14 March 2008 LCLSLCLSLCLSLCLS Support/Mover System Testing The Relay Rack: Two 200 Watt Heaters Used for this Test, Attached to the Aluminum Channel and Placed Inside of the Relay Rack
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Jeff T. Collins Undulator Support/Mover System TestingCollins@aps.anl.gov@aps.anl.gov 14 March 2008 LCLSLCLSLCLSLCLS Support/Mover System Testing Rack Heating 400 Watts.avi The Thermal Imaging Results: Images Were Acquired Every 100 Seconds Over a 72 Hour Period 1200 Images Were Acquired The Data Was Converted into a Movie Time versus Temperature was Evaluated at Several Points on the System PRESS BUTTON TO PLAY MOVIE
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Jeff T. Collins Undulator Support/Mover System TestingCollins@aps.anl.gov@aps.anl.gov 14 March 2008 LCLSLCLSLCLSLCLS Support/Mover System Testing The Final Image After 72 Hours of Relay Rack 400W Heat Dissipation: Steady-State on the Relay Rack Surface is Reached in Approximately 4 Hours Variations Beyond Steady-State Track with Air Temperature Fluctuations ≈ 7°C Temperature Rise in the Center of the Relay Rack ≈ 2.6°C Temperature Rise on the Gusset Center ≈ 1.4°C Temperature Rise on the Girder Top Above the Relay Rack Unmeasurable Temperature Variation on the Undulator Top 0.39°C per Division
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Jeff T. Collins Undulator Support/Mover System TestingCollins@aps.anl.gov@aps.anl.gov 14 March 2008 LCLSLCLSLCLSLCLS Support/Mover System Testing Temperature Measurements Taken at Various Points Using RTD’s 400W Relay Rack Heat Dissipation, Approximately Four Days of Heating Plus One Day Cool Down Period
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Jeff T. Collins Undulator Support/Mover System TestingCollins@aps.anl.gov@aps.anl.gov 14 March 2008 LCLSLCLSLCLSLCLS Support/Mover System Testing Conclusions: With 400 Watt Power Dissipation from the Relay Rack there is Less Than 0.1°C Temperature Variation on the Undulator Jaws. These Tests were Conducted Under Worst-Case Conditions with No 0.43 m/sec Tunnel Air Flow Along the Undulator. In Actual Operation with Tunnel Air Flow Present the Effects of Relay Rack Heat Dissipation Would be Even Less. The K-Value of the Magnets in the Undulator Will be Unchanged as a Result of the Heat Dissipation from the Relay Rack Relative to Fluctuations in Tunnel Air Temperature.
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