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QUALITY CONTROL OF COMPOSITION OF BLACK POLYMERES
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ANALYSIS OF NONTRANSPARENT POLYMERS Aim: Industrial Quality Control of polymers Procedure Mixture design Attenuated Total Reflection Derivative spectroscopy Multivariate calibration
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Calibration Prediction x y y x
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Instrumental (spectral) variables Wavelength Absorbance System Selective a variable (The concentration of an analyte) Wavelength Absorbance X Y
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A B C 3-Component mixture The mixture range of a three-component system, is described by a triangular surface X A + X B + X C = 1 (closure)
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A B C A B C
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A B C 15% 35% 60% 80% 10% 0%
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ROI (Region of Interest) 1 6 17 5 15 74 14 23 10 11 12 13 98 16 18 Production Target Sample
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The Mixture Design www.prs.no
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sample PRESSURE IR-beam,OUT IR-beam,IN ZnSe-crystall Attenuated Total Reflection (ATR)
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INTENSITY VS WAVENUMBERS
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Raw and 2nd derivative Spectra www.prs.no
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2nd Derivative Spectra
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SAMPLE x (2nd derivatives of spectra) y1y1 y2y2 y3y3 WAVENUMBER PREDICTIVE / SPECTRAL VARIABLES PREDICTED VARIABLES/ CONCENTRATIONS
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PREDICTION www.prs.no
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LOADINGS COMP. 1
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LOADINGS COMP. 2
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LOADINGS COMP. 3
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LOADINGS COMP. 4
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LOADINGS COMP. 5
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Attenuated Total Reflectance spectrum 2nd derivative spectrum Concentrations (Mixture space) PREDICTION
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By looking at instrumental analysis as a way of numeric characterisation of complex system, the kinds of prediction analysis shown in this lecture can be performed to obtain any kind of property of a system that can be precisely represented by a continuous instrument profile.
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CHEMOMETRICS/QUALIMETRICS
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RAW MATERIAL (FEED) MANUFACTURING PROCESS PRODUCT QUALITY=f(NIR) CONTROL=f(NIR) QUALITY=f(NIR) PROPERTY(QUALITY) <= NIR RELATIONSHIPS
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PROCESS CHEMOMETRICS IDENTIFY CRITICAL STEPS CONTROL? NEW MEASUREMENTS? NEW TOOLS?
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