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SL-2005-022-d Introduction to Scorpion Vision Software Page 1.

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1 SL-2005-022-d Introduction to Scorpion Vision Software Page 1

2 Introduction to Scorpion Vision Software Helge Jordfald Marketing Director Visit us at: www.scorpionvision.com

3 SL-2005-022-d Introduction to Scorpion Vision Software Page 3 Tordivel AS Developing, distributing and supporting Scorpion Vision Software An independent Vision Software Company incorporated in 1992, focusing on Vision Software and Industrial Automation. Programming vision solutions for Ericsson production facilities in late 90’s based on 3 rd party vision libraries combined with proprietary hardware The competence is represented by merging Vision-, Automation- and Software knowledge for developing, configuring, operating, and monitoring Vision Systems Owned by employees and private investor

4 SL-2005-022-d Introduction to Scorpion Vision Software Page 4 Scorpion Vision Software Sold in more than 30 countries to Component Suppliers, Integrators, Machine Builders and End Users Distributors in: –Norway, Sweden, Finland, Denmark, Germany, France, United Kingdom, Spain, Netherlands, USA, Brazil, India, Thailand, Singapore and Taiwan Tordivel AS deliver Turn-Key solutions based on Scorpion Vision Software in Norway and Sweden

5 SL-2005-022-d Introduction to Scorpion Vision Software Page 5 Selection of Customers Furniture manufacturingMaterial selection Lear AutomotiveAssembly verification AutomotiveQuality verification Industrial Robots Robot Vision Sensors/ AutomotiveQuality Verification Aluminium productionQuality Inspection

6 SL-2005-022-d Introduction to Scorpion Vision Software Page 6 Selection of Customers Desktop RobotsQuality and Assembly Inspection Multicrystaline WafersQuality Verification Paper millMaterial Selection Food and BeverageLabel Inspection Food and BeverageIdentification

7 SL-2005-022-d Introduction to Scorpion Vision Software Page 7 Our vision To be a successful global supplier of machine vision software through: –Continuous development of world class software –Seeking industrial partners wanting to increase their competitiveness and to stay in the forefront of the market development for Machine Vision Systems –Direct and dedicated support to our partners

8 SL-2005-022-d Introduction to Scorpion Vision Software Page 8 Our mission Develop a Machine Vision Software for smart, expedious and cost effective development and maintenance of advanced 2D and 3D vision systems

9 SL-2005-022-d Introduction to Scorpion Vision Software Page 9 Content Scorpion Design Criteria Scorpion Applications Scorpion System Overview Installation of Scorpion Vision Software Scorpion Development and License policy How to get Scorpion Vision support? Scorpion Methodology –How to make a Scorpion Vision system? Scorpion Product Overview

10 SL-2005-022-d Introduction to Scorpion Vision Software Page 10 Design criteria Complete machine vision and automation system software Low component cost using standard components Powerful, flexible including customised solutions DIY - Do it Yourself! Low maintenance cost with Open Software The smartest and expedious way to implement and maintain real vision systems.

11 SL-2005-022-d Introduction to Scorpion Vision Software Page 11 Low Component Cost Standard/commodity hardware Standard PC with Windows 2000/XP/MS Vista SmartCamera with XP embedded Highend Multicore PC with raid disks Industry standard communication links Camera interface through USB, FireWire, GigE standard PC ports Communication to external system through: –RS232, TCP/IP standard PC ports –I/O using standard PC modules or external I/O modules –OPC and dB access with ODBC

12 SL-2005-022-d Introduction to Scorpion Vision Software Page 12 USB and FireWire interface By complying with Microsoft WDM and DirectX/Show specification, Scorpion Vision Software can acquire images from any WDM based camera hardware, and the transfer of images is 100% standardised

13 SL-2005-022-d Introduction to Scorpion Vision Software Page 13 USB, FireWire and GiGE Cameras Benefits from the multimedia revolution No proprietary hardware like Framegrabbers and Vision Sensors Standardised multi camera support Free selection of camera for your application (Low Cost or/and High Quality) From 100 € To 8.000 € Unibrain Prosilica Basler SONY AVT

14 SL-2005-022-d Introduction to Scorpion Vision Software Page 14 Powerful & Flexible Benefits from the ever increasing power of Intel processors Multiple camera connections direct to PC through FireWire, GiGE and USB imaging Customised sequence of operation Extensive remote communication features Upgrade for more functionality, more cameras, more resolution, 3D Machine Vision and more processing power

15 SL-2005-022-d Introduction to Scorpion Vision Software Page 15SL-2007-0005-a Scorpion 5 in Automotive Industry February 2007 Page 15 Image Processing Robust, fast and flexible in a non- programming and point & click environment with more than 137 powerful 2D and 3D tools

16 SL-2005-022-d Introduction to Scorpion Vision Software Page 16 Customised vision solutions Python scripting at all levels.Net support for customised operator functionality Smart DataInput pages Interface with plug-ins –dynamic link libraries (DLLs) –Active-X –.Net Objects

17 SL-2005-022-d Introduction to Scorpion Vision Software Page 17 February 2007 Page 17 DIY - Do it Yourself! Designed for production engineers that want to develop or maintain their own systems Smart and expedious non programming user interface

18 SL-2005-022-d Introduction to Scorpion Vision Software Page 18 Vision Software for most applications Scorpion Vision Software, is ideal for all types of Machine Vision Applications, has robust performance proven in: 2D and 3D Robot Vision 2D and 3D Robot Inspection 2D and 3D Assembly verification Identification Surface inspection Colour verification 2D and 3D Gauging Print and Label inspection

19 SL-2005-022-d Introduction to Scorpion Vision Software Page 19 Robot Vision Major Scorpion Application –2D and 3D support Scorpion interfaced to major robots vendors –Motoman, ABB, Bosch Rexroth and more

20 SL-2005-022-d Introduction to Scorpion Vision Software Page 20 3D Robot Vision Complete 3D and stereo vision support

21 SL-2005-022-d Introduction to Scorpion Vision Software Page 21 Scorpion Robot Inspection Semiautomatic Inspection Zero Defects – 100 % Inspection 2D and 3D assembly verification and color identification

22 SL-2005-022-d Introduction to Scorpion Vision Software Page 22 2D and 3D High Precision Gauging Special gauging tools Lens calibration eliminating perspective and lens distortion

23 SL-2005-022-d Introduction to Scorpion Vision Software Page 23 Solar Cell Wafer Sawmark System Saw marks down to 3 micrometer are measured with a 1 mikrometer standard deviation

24 SL-2005-022-d Introduction to Scorpion Vision Software Page 24 Identification – Code Verification Text verification (OCV) using advanced Template matching technique Barcode and Matrix code reading tools

25 SL-2005-022-d Introduction to Scorpion Vision Software Page 25 EOL Cockpit verification, 11 Cameras Automotive Assembly Verification Fully automated car cockpit inspection From assembly stations Vision station Repair loop To delivery

26 SL-2005-022-d Introduction to Scorpion Vision Software Page 26 Automated control thru vision Color/Presence/Dime nsioning Colour/Presence/Dimensioning

27 SL-2005-022-d Introduction to Scorpion Vision Software Page 27 Operator operated station for door panel verification Colour and presence verification 5 Cameras

28 SL-2005-022-d Introduction to Scorpion Vision Software Page 28 Scorpion System Overview PC configuration Smart Camera configurations

29 SL-2005-022-d Introduction to Scorpion Vision Software Page 29 Configuration using PC Internal FireWire port or PCI FireWire card TCP/IP Control systems Robots External databases Etc. RS232 I/O with PCI IO card or external IO module

30 SL-2005-022-d Introduction to Scorpion Vision Software Page 30 Multiple application on one PC Scorpion Vision Server Internal FireWire port or PCI FireWire card Multiple TCP/IP Control systems Robots External databases Etc. Multiple RS232 Multiple I/O Control systems Robots External databases Etc.

31 SL-2005-022-d Introduction to Scorpion Vision Software Page 31 Multiple PCs Standard tcp/ip command protocol TCP/IP Control systems Robots External databases Etc. RS232 I/O TCP/IP

32 SL-2005-022-d Introduction to Scorpion Vision Software Page 32 Standalone Sony Smart Cameras Robot or control system Operation Keyboard and mouse Configuration TCP/IP or RS232

33 SL-2005-022-d Introduction to Scorpion Vision Software Page 33 Networking Sony Smart Cameras TCP/IP Remote desktop and/or Scorpion Maintenance Network configuration

34 SL-2005-022-d Introduction to Scorpion Vision Software Page 34 Get Started with Scorpion Vision Acquire Software –1. Download the complete software from our support web To request a download visit our website: www.scorpionvision.com –2. Request a Scorpion CD - Contact vision@tordivel.no Request a demo license – At our web site: www.scorpionvision.com Install Software –Scorpion supports Windows 2000, XP and Vista Start exploring Scorpion Vision with your own images –Use your web cam to get live images direct into Scorpion –Use your digital camera to take images and import them directly into Scorpion –Buy a FireWire camera (if needed drivers are on our support web or CD) Learn more about Scorpion Vision –Exploit the Scorpion profiles/applications on the support web or CD Open Scorpion and Restore the zipped Scorpion profiles from the profile selection dialog

35 SL-2005-022-d Introduction to Scorpion Vision Software Page 35 Scorpion development policy 100% backward compatibility –All Scorpion Vision Software Systems can be upgraded to current version without modification Continous development –Short time from customer request to customer satisfaction = frequent releases New internal build/(version) every week Minor official release available very 12 weeks Major release every 11 months – Scorpion seven is due 12/2008 Software patches and beta versions available for customer evaluation and test every week – require software maintenance contract

36 SL-2005-022-d Introduction to Scorpion Vision Software Page 36 Scorpion license policy Free demo license valid for 30 days –Visit our web site: www.scorpionvision.com One Scorpion system license per PC –Valid license linked to the MAC address –You can run multiple Scorpion application on one PC – require a profile addon licence Scorpion Maintenance Contract needed for free upgrades of major versions

37 SL-2005-022-d Introduction to Scorpion Vision Software Page 37 Scorpion Support web Download Software upgrades Start-up exercises Demonstration videos Examples Documentation

38 SL-2005-022-d Introduction to Scorpion Vision Software Page 38 Scorpion Vision Support www.scorpionvision.com Customer Site X number of operational systems One or more office computers running Profile Maintenance Network or file copy connections Upgrades Documentation, FAQ, examples Scorpion Support Centre Download software and license upgrades Use all available information on the web Send images or back-up zip files over e-mail or use the phone

39 SL-2005-022-d Introduction to Scorpion Vision Software Page 39 Scorpion ftp server for partners Frequent patch updates releases –ftp://ftp.tordivel.no User: scorpion Password: vision98 Customer Specific ftp areas for each customer –ftp://ftp.tordivel.no –Require maintenance contract

40 SL-2005-022-d Introduction to Scorpion Vision Software Page 40 Scorpion Methodology Connect the image input(s) Define the Logical States (events that may occur in the Production Process) Define inspection criteria Vision strategy and configuration of vision tools Establish basic states needed for the Logical States Configure the Communication links to external systems Configure the user interface

41 SL-2005-022-d Introduction to Scorpion Vision Software Page 41 Starting point Operation mode: (No password) –For operators –Can start and stop the inspection –Read history list, curves and statistics –No access to any configuration Settings mode: (Password: 1234) –For operators certified to adjust logical states and alarm limits Service mode: (Password: 911) –Full access to all functions –Camera, vision tools, communication set-up

42 SL-2005-022-d Introduction to Scorpion Vision Software Page 42 Connecting Image Sources Camera connections are handled by Windows (plug and play) Cameras recognised by Windows are automatically available in Scorpion Note: Can also connect to IP Video Servers and other Cameras – may require different scorpion camera interface dll

43 SL-2005-022-d Introduction to Scorpion Vision Software Page 43 One camera – several images

44 SL-2005-022-d Introduction to Scorpion Vision Software Page 44 Several cameras

45 SL-2005-022-d Introduction to Scorpion Vision Software Page 45 Colour with HSI conversion

46 SL-2005-022-d Introduction to Scorpion Vision Software Page 46 Methodology Connect the image input(s) Define the Logical States (events that may occur in the production process) Define inspection criteria Vision strategy and configuration of vision tools Establish basic states needed for the Logical States Configure the Communication links to external systems Configure the user interface

47 SL-2005-022-d Introduction to Scorpion Vision Software Page 47 Define the System States Inspection: –Inspection Passed –Inspection Failed –No object present –Cannot measure and inspect –Undefined object –Type XX object identified Robot Vision –Picking point located –Cannot measure rotation –No object present –Undefined object –Type XX object identified

48 SL-2005-022-d Introduction to Scorpion Vision Software Page 48 System States These production events are in Scorpion called: “States” The States are created and defined in the “Settings” mode

49 SL-2005-022-d Introduction to Scorpion Vision Software Page 49 Example of States

50 SL-2005-022-d Introduction to Scorpion Vision Software Page 50 State Display The name of the State is displayed in the Inspection Result Panel Text and colour is user defined

51 SL-2005-022-d Introduction to Scorpion Vision Software Page 51 Defining the State Constrains One or more logical conditions can be used A logical condition is either true (value=1) or false (value=0) The logical conditions are set in the tool box based on testing results from any vision tool against user defined conditions (distance, area, radius)

52 SL-2005-022-d Introduction to Scorpion Vision Software Page 52 Define State Commands Depending on inspection result (States), one or more commands can be executed: –Sending status info to PLC or Robot –Sending data to PLC or Robot or a database –Save images

53 SL-2005-022-d Introduction to Scorpion Vision Software Page 53 Methodology Connect the image input(s) Define the Logical States (events that may occur in the Production Process) Define inspection criteria Vision strategy and configuration of vision tools Establish basic states needed for the Logical States Configure the Communication links to external systems Configure the user interface

54 SL-2005-022-d Introduction to Scorpion Vision Software Page 54 Inspection criteria A business rule consisting of: –A combination of measured values –A priori knowledge about the inspection task The business rules are used to define states that reflect the purpose of the machine vision system.

55 SL-2005-022-d Introduction to Scorpion Vision Software Page 55 Defining Inspection criteria Select inspection parameters: –Measurements of area, dimensions (line, distance, radius) –Read or verify text or code –Verify a colour or greyscale surface –Find or verify position and rotation –Counting number of areas, lines, circles Set inspection tolerances: –Acceptable +/- values for each inspection parameter –Apply customer specification and knowledge about the task

56 SL-2005-022-d Introduction to Scorpion Vision Software Page 56 Typical Inspection Criteria States –Object Present –Type of object –Inspection Passed –Cannot measure Parameters –Area of object within certain limits –Size of object –Radius within tolerances –Quality of circle too low

57 SL-2005-022-d Introduction to Scorpion Vision Software Page 57 Methodology Connect the image input(s) Define the Logical States (events that may occur in the Production Process) Define inspection criteria Vision strategy and configuration of vision tools Establish basic states needed for the Logical States Configure the Communication links to external systems Configure the user interface

58 SL-2005-022-d Introduction to Scorpion Vision Software Page 58 Vision strategy How to locate the object? How to handle rotation? How to handle illumination variations? How to identify a specific object? How to measure the specific parameters needed as inspection criteria?

59 SL-2005-022-d Introduction to Scorpion Vision Software Page 59 The Scorpion Toolbox Basic Data Geometry Reference Advanced 3D Beta Legacy

60 SL-2005-022-d Introduction to Scorpion Vision Software Page 60 Vision Strategy example How to handle rotation? How to handle illumination variations? How to measure the label position?

61 SL-2005-022-d Introduction to Scorpion Vision Software Page 61 Vision strategy example

62 SL-2005-022-d Introduction to Scorpion Vision Software Page 62 Methodology Connect the image input(s) Define the Logical States (events that may occur in the Production Process) Define inspection criteria Vision strategy and configuration of vision tools Establish basic states needed for the Logical States Configure the Communication links to external systems Configure the user interface

63 SL-2005-022-d Introduction to Scorpion Vision Software Page 63 Implementing inspection criteria Testing measurement results against limits using Logic Tools

64 SL-2005-022-d Introduction to Scorpion Vision Software Page 64 Methodology Connect the image input(s) Define the Logical States (events that may occur in the Production Process) Define inspection criteria Vision strategy and configuration of vision tools Establish basic states needed for the Logical States Configure the Communication links to external systems Configure the user interface

65 SL-2005-022-d Introduction to Scorpion Vision Software Page 65 Communication with external systems RS-232 –Raw, tdvcmdprotocol TCP/IP –Raw sockets, tdvcmdprotocol I/O using ADAM modules from Advantech (RS232 or TCP/IP interface to computer) Profibus OPC Database ODBC

66 SL-2005-022-d Introduction to Scorpion Vision Software Page 66 Scorpion Actions The Scorpion Command centre Set the operational sequence –Image acquisition –Inspection (running the tools) –External communication In and Out)

67 SL-2005-022-d Introduction to Scorpion Vision Software Page 67 Actions = Power and Flexibility Easy communication using names (“camera trigger”) Flexible image grab sequence (multi camera or multi position using a robot) Robot Vision (signal move robot after image grab but before inspection is finished) User defined events –Communicate product type

68 SL-2005-022-d Introduction to Scorpion Vision Software Page 68

69 SL-2005-022-d Introduction to Scorpion Vision Software Page 69 Sending Status data to a PLS We want to send status data (object present or absent) using the RS232 interface We will link the timing of sending the data to the event ”Inspection” Initially the event inspection activate the command ”Inspect”. After that we want the system to send status data

70 SL-2005-022-d Introduction to Scorpion Vision Software Page 70 Testing the communication Add a new RS 232 command Select the parameters to be sent (All parameters from all tools are available) In ”Communication” tab you can monitor both outbound and inbound messages

71 SL-2005-022-d Introduction to Scorpion Vision Software Page 71 Methodology Connect the image input(s) Define the Logical States (events that may occur in the Production Process) Define inspection criteria Vision strategy and configuration of vision tools Establish basic states needed for the Logical States Configure the Communication links to external systems Configure the user interface

72 SL-2005-022-d Introduction to Scorpion Vision Software Page 72 Configure the user interface Result panel Indicator panel History list

73 SL-2005-022-d Introduction to Scorpion Vision Software Page 73 Visualisation of vision tools

74 SL-2005-022-d Introduction to Scorpion Vision Software Page 74 Curves and statistics

75 SL-2005-022-d Introduction to Scorpion Vision Software Page 75 Operator inputs

76 SL-2005-022-d Introduction to Scorpion Vision Software Page 76 Scorpion Vision Software Overview Scorpion Capture Scorpion Image Logger Scorpion Lite Scorpion Basic Scorpion Standard Scorpion Vision Server Scorpion Maintenance

77 SL-2005-022-d Introduction to Scorpion Vision Software Page 77 Scorpion Lite Applications: –Simple measurements of dimensions and diameters. Counting and presence check –Replace sensors using low cost USB and FireWire camera(s) due to more flexibility and higher performance Can often coexist with other applications on a PC Vision Tools –Basic Blob, Line-, edge- and arc- finder incl. calliper, math tool, ColorMatcher and Barcode – EAN-13 Logic tools and Python –External Data External input of text, scalar, line and point One VGA camera license Optional extra camera licenses

78 SL-2005-022-d Introduction to Scorpion Vision Software Page 78 Scorpion Basic Applications: –Handle rotation of products –Can construct points and lines –Scaling and measurements in engineering units incl. Multi reference systems –Handling of many product variants Very competitive to a standard vision sensor, especially when two or more cameras are needed Vision Tools (Lite +) –Geometry Line from points, nearest point, point on line,angle –Reference Scale reference, Point Line reference, move and change reference –One SVGA camera license Optional extra camera licenses

79 SL-2005-022-d Introduction to Scorpion Vision Software Page 79 Scorpion Standard Applications: –Many multiple polygon ROI tools for inspection of multiple details –5 th order camera calibration fro eliminating lens distortion –Powerful multi Line finder For label and printed circuit inspection, robot guiding and advanced High precision gauging Vision Tools (Basic +) –Advanced Multi blob, line and arc finder Multi Gap- and Edge- fault finder Calibrator and External Reference Template Finder and Colour Image converter –Two camera licenses with unlimited resolution incl. Optional extra camera licenses

80 SL-2005-022-d Introduction to Scorpion Vision Software Page 80 Print and Label inspection Find broken lines –PolyLineGapFinder Find spots, missing ink on letter –MultiBlob / Blob3 Verify letter contours –PolyLineEdgeFaults Verify letter contrast –MultiBlob OCR and OCV –TemplateFinder2

81 SL-2005-022-d Introduction to Scorpion Vision Software Page 81 Robot Vision Pick and Place Easy to use four point robot calibration Nth order lens calibration to improve accuracy

82 SL-2005-022-d Introduction to Scorpion Vision Software Page 82 Need more cameras or tools One-year free software maintenance upgrades included in all products Can be downloaded from our web for registered users. All Scorpion products can be upgraded with extra camera licenses and extended toolbox Price = actual price difference when ordering plus 10%.

83 SL-2005-022-d Introduction to Scorpion Vision Software Page 83 More information about Scorpion Look at the latest data sheets found at www.scorpionvision.com

84 SL-2005-022-d Introduction to Scorpion Vision Software Page 84


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