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Science and Technology Seminars in Tokyo March 27 th 2001.

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Presentation on theme: "Science and Technology Seminars in Tokyo March 27 th 2001."— Presentation transcript:

1 Science and Technology Seminars in Tokyo March 27 th 2001

2

3 B. Erik Ydstie

4 Science and Technology Seminars in Tokyo March 27 th 2001 B. Erik Ydstie Norwegian University of Science and Technology

5 Science and Technology Seminars in Tokyo March 27 th 2001 B. Erik Ydstie Research in PhotoVoltaics Acknowledgements: Georg Hagen, NTNU Cyrus Zahedi IFE Christian Dethloff ELKEM Gunnar Schussler ELKEM/HiA Bruno Ceccaroli, Scanwafer Paul Sides, Carnegie Mellon

6 Science and Technology Seminars in Tokyo March 27 th 2001

7 Overview: PhotoVoltaics in Norway PhotoVoltaics - Primer Market Analysis and Application Areas Research and Development in Norway Elkem/Scanwafer/IFE/NTNU/SINTEF/HiA Summary

8 Science and Technology Seminars in Tokyo March 27 th 2001 PhotoVoltaics: Primer Clean, Renewable Energy from the SUN Silicon: 14-16% Efficiency 0.1 kWp per m 2 100 kWp per ton Silicon Global Energy Consumption filled with 0.1% of desert area covered!

9 Science and Technology Seminars in Tokyo March 27 th 2001 ARCO Magazine 1989 - cells produced by NAPS

10 Science and Technology Seminars in Tokyo March 27 th 2001 PV Market Development 25-30 % Annual Growth last Years Main Markets Residential Telecommunications Off-Grid Mobile On Grid Power Stations

11 Science and Technology Seminars in Tokyo March 27 th 2001 PhotoVoltaics: Silicon is Material of Choice SiliconTheoretical limit 22% + established technology + availability/stability + known material properties - manufacturing challenges Alternative Materials (Ga/In/Te/As..) + efficiency ( 32% record) + / - toxicity - / + availability - technological challenges 20.1 % Efficiency Amorphous Si /Crystalline Substrate

12 Science and Technology Seminars in Tokyo March 27 th 2001 PhotoVoltaics: The Production Path Cryst Wafers Etch. TCS Dist CVDSiO 2 Red. Silgrain Metallurgical Si - Silgrain 99.5%Electronic Grade Si 1ppb 12,000 tons/year Solar CellsWafersRemelt/Cryst Solar Grade Si 1 ppm Scrap Silicon - tops/tails/rejects… 1200 tons/year

13 Science and Technology Seminars in Tokyo March 27 th 2001 Cost Structure for PV Electricity - 500MWp Installation Module Fabrication Cell Fabrication Wafers Si-Production Crystallization Production StepCost Euro per Wp Si-Production and Crystallization0.28 Wafering0.22 Solar Cell Fabrication0.11 Module Manufacture0.30 Connector Convertor/Insatllation0.78 Total1.69 KPMG/Greenpeace: 500 MWp, 10 yr Depr. 15% ROI

14 Science and Technology Seminars in Tokyo March 27 th 2001 PhotoVoltaics: Feed-Stock Problem ! … solar energy will remain a small and specialized industry that will start to shrink,… Bob Hall, AstroPower 12 % Growth25 % Growth

15 Science and Technology Seminars in Tokyo March 27 th 2001 PhotoVoltaics: The Production Path Cryst Wafers Etch. TCS Dist CVDSiO 2 Red. Silgrain Metallurgical Si - $ 3 per kg Electronic Si - $40-60 per kg Solar CellsWafersRemelt/Cryst Missing Link Solar Grade Aim $ 8-12 per kg Scrap Si - $ 15 -25 per kg

16 Science and Technology Seminars in Tokyo March 27 th 2001 PV Research and Development - Norway 4 Million inhabitants 150 k sq mi Constitutional Monarchy (1905) Oil/Fish/Gas/HydroPower Largest producer of Silicon in the world Trondheim Glomfjord Oslo Kristiansand/Grimstad

17 Science and Technology Seminars in Tokyo March 27 th 2001 R&D in Norway: Elkem ASA 4100 Employees Materials Production ( Si/FeSi/Al/C/SiO 2 ) Leading Producer of Silicon for Electronics Solar Grade Research Program Pure Raw Materials Silgrain ++ Crystallization Thin Film Alternative Processes R&D Center in Kristiansand

18 Science and Technology Seminars in Tokyo March 27 th 2001 R&D in Norway: ScanWafer Located in Glomfjord - 67 o North ! Employees: 100 @ end 2001 6.3 million Wafers Global Market Share 5% Europe 20 % Integrated Wafers Cells Modules Energy R&D 2 bilder

19 Science and Technology Seminars in Tokyo March 27 th 2001 R&D in Norway: IFE - Kjeller High Purity EG-Si on UMG-Si from ELKEM 12% Efficiency achieved EU Program initiated for LPE/CVD Cyrus Zahedi, Elekem Thin Film:Liquid Phase Epitaxial Growth

20 Science and Technology Seminars in Tokyo March 27 th 2001 R&D in Norway: NTNU/SINTEF-Trondheim New Production Processes (Plasma/Electrolysis…) Storage and Transportation of Energy (Hydrogen) Characterization/SEM... Clean Room/Crystallization Architectural Renewable Energy SunWindWater From Sand to Solar Cells - Industry and NFR

21 Science and Technology Seminars in Tokyo March 27 th 2001 R&D in Norway: HiA - Grimstad Sun Wind and Hydrogen - Industry and NFR Silane Decomposition for Simplified Poly-Silicon ELKEM ScanWafer IFE Power Companies Prof Egeland HiA

22 Science and Technology Seminars in Tokyo March 27 th 2001 Summary: The Challenge From Small Batch to Integrated Processing Waste Minimization Sustainable Technological Development Systems Engineering and Public Policy

23 Science and Technology Seminars in Tokyo March 27 th 2001 Summary: A Bright Future PV Industry with Ambitious Vision for the Future ScanWafer from Silicon to Solar Cells and Modules ELKEMMajor Supplier of Feedstock University and Institute R&D NTNU/HiA - Competence Building Basic R&D IFE/SINTEF- Process Development, Applied R&D R&D Networks include USA and EU

24 Science and Technology Seminars in Tokyo March 27 th 2001


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