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Handling Units A Practical QM Experience by Jim Sachse
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Overview McCormick implementation scope, logistics process
Handling Unit Definition Implementation overview Problems and fixes Handling unit - positives
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McCormick Business Global leader in spices, seasonings, & flavors
Based in Baltimore In operation 114 years 8,100 employees Vertical integration: Ingredients, Industrial, Retail
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McCormick Implementation
Go-live June, 2002: 4.6C Eight locations Wide scope of implementation: QM, WM, MM, PP-PI, FI, CO, SD, HR Single Client Own largest customer Batch managed
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Handling Unit Definition
Modified shipping unit Includes packaging Contains relevant material information: batch, mat’l, s/n Unique, client level, identifiers Managed through deliveries Large number of transactions
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HU vs Storage Unit Ability to be nested Integrated history
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HU History – screen print
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HU vs Storage Unit Ability to be nested Integrated history
Includes packaging & instructions
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HU vs Storage Unit Ability to be nested Integrated history
Includes packaging & instructions R/3 object can be linked
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McCormick Justification
Pallet tags & bar codes Client level numbering Material tracking capabilities
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QM/WM Implementation Wide inspection scope
Goods receipt inspections supported? “Insp. for HU” indicator set Types 01 & 04
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MM Screen print
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QM/WM Implementation Wide inspection scope
Goods receipt inspections supported? “Insp. for HU” indicator set Types 01 & 04 Additional insp. types required: Z1, Z4
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QM/WM Implementation Wide inspection scope
Goods receipt inspections supported? “Insp. for HU” indicator set Types 01 & 04 Additional insp. types required: Z1, Z4 SAP Enhancement QAAT0001 EXIT_SAPLQAAT_002 include ZXQAAU01 EXIT_SAPLQMHU_001 include ZXQAAU04 EXIT_SAPLQPL1_005 include ZXQAAU02
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QM/WM Implementation Stock transfer inspections
Between plant: Type 08 Enhancement QAAT0001 Internal post to QI with lot: Type Z8 V51F_CREATE_INSPECTION_LOT Source inspections Manufacturer’s Part Number Material Enhancement QPL10001 Goods movements VLMOVE
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1 2 VLMOVE Screen print 1
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VLMOVE Screen print 2 4 3
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VLMOVE Screen print 3
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ZVLMOVE Screen print 1 3 1 2
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ZVLMOVE Screen print 2 5 4
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ZVLMOVE Screen print 3
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QM/WM Implementation Recurring inspection: Type 09
Stock requirements list: MD04
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HU Opportunities Links to inspection lot
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HU attach to lot screen
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HU Opportunities Links to inspection lot Reference to sample
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HU ref in sample screen
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HU Opportunities Links to inspection lot Reference to sample
Ease of goods movements
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HU Opportunities Links to inspection lot Reference to sample
Ease of goods movements HU History
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HU History – screen print
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HU Opportunities Links to inspection lot Reference to sample
Ease of goods movements HU History Detailed tracking
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ZPR26 Screen print
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HU Opportunities Links to inspection lot Reference to sample
Ease of goods movements HU History Detailed tracking Object Linking
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QN Screen print 1 1
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QN Screen print 2 2
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QN Screen print 3 3
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