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May 14-16, 2008 NATW'2008 1 Probabilistic Soft Error Rate Estimation from Statistical SEU Parameters Fan Wang* Vishwani D. Agrawal Department of Electrical and Computer Engineering Auburn University, AL 36849 USA *Presently with Juniper Networks, Sunnyvale, CA 17 th IEEE North Atlantic Test Workshop
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May 14-16, 2008 NATW'2008 2 Outline Background Problem Statement Analysis Results and Discussion Conclusion
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May 14-16, 2008 NATW'2008 3 Motivation for This Work With the continuous downscaling of CMOS technologies, the device reliability has become a major bottleneck. Sensitivity of electronic systems can potentially become a major cause of soft (non-permanent) failures. There is no comprehensive work that considers all factors that influence soft error rate.
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May 14-16, 2008 NATW'2008 4 Strike Changes State of a Single Bit Logic or Memory Device 01 Definition from NASA Thesaurus: “ Single Event Upset (SEU): Radiation-induced errors in microelectronic circuits caused when charged particles [also, high energy particles] (usually from the radiation belts or from cosmic rays) lose energy by ionizing the medium through which they pass, leaving behind a wake of electron- hole pairs. ” α -particle or high-energy neutron
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May 14-16, 2008 NATW'2008 5 Impact of Neutron Strike on a Silicon Transistor Neutron is a major cause of electronic failures at ground level. Another source of upsets: alpha particles from impurities in packaging materials. Strikes release electron & hole pairs that can be absorbed by source & drain to alter the state of the device + - + + + - - - Transistor Device source drain neutron strike
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May 14-16, 2008 NATW'2008 6 Cosmic Rays Earth’s Surface p n p p n n p p n n n Neutron flux is dependent on altitude, longitude, solar activity etc. Source: Ziegler et al.
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May 14-16, 2008 NATW'2008 7 Problem Statement Given background environment data Neutron flux Background energy (LET*) distribution *These two factors are location-dependent. Given circuit characteristics Technology Circuit netlist Circuit node sensitive region data *These three factors are circuit-dependent. Estimate soft error rate in standard FIT** units. *Linear Energy Transfer (LET) is a measure of the energy transferred to the device per unit length as an ionizing particle travels through material. Unit: MeV-cm 2 /mg. **Failures In Time (FIT): Number of failures per 10 9 device hours
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May 14-16, 2008 NATW'2008 8 Measured Environmental Data Typical ground-level neutron flux: 56.5cm -2 s -1. J. F. Ziegler, “Terrestrial cosmic rays,” IBM Journal of Research and Development, vol. 40, no. 1, pp. 19.39, 1996. Particle energy distribution at ground-level: “For both 0.5μm and 0.35μm CMOS technology at ground level, the largest population has an LET of 20 MeV-cm 2 /mg or less. Particles with energy greater than 30 MeV-cm 2 /mg are exceedingly rare.” K. J. Hass and J. W. Ambles, “Single Event Transients in Deep Submicron CMOS,” Proc. 42 nd Midwest Symposium on Circuits and Systems, vol. 1, 1999. Linear energy transfer (LET), MeV-cm 2 /mg Probability density 0 15 30
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May 14-16, 2008 NATW'2008 9 Proposed Soft Error Model Occurrence rate
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May 14-16, 2008 NATW'2008 10 Pulse Widths Probability Density Propagation 1 X Y We use a “3-interval piecewise linear” propagation model 1) Non-propagation, if D in ≤τ p. 2) Propagation with attenuation, ifτ p < D in < 2τ p. 3) Propagation with no attenuation, if D in 2τ p. Where D in : input pulse width D out : output pulse width τ p : gate input output delay τpτp 2τp2τp 0D in D out f X (x) f Y (y) Delay τ p
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May 14-16, 2008 NATW'2008 11 Validating Propagation Model Using HSPICE Simulation Simulation of a CMOS inverter in TSMC035 technology with load capacitance 10fF
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May 14-16, 2008 NATW'2008 12 Pulse Width Density Propagation Through a CMOS Inverter
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May 14-16, 2008 NATW'2008 13 Soft Error Occurrence Rate Calculation for Generic Gate
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May 14-16, 2008 NATW'2008 14 Comparing Methods of Analysis Factors Considered LET Spec. Reconv Fanout Sens. region Occur ance rate Vectors ? Altitude Ckt Tech. SET degrad Our workYesNoYesYesNoYesYesYes Rao et at. [1]YesNoNoNoYesYesYesYes Rajaraman et al. [2]NoNoNoNoYesNoNoYes Asadi-Tahoori [3]NoNoNoYesNoNoNoNo Zhang- Shanbhag[4]YesNoYesYesYesYesYesNo Rejimon- Bhanja [5]NoNoNoYesYesNoNoNo
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May 14-16, 2008 NATW'2008 15 Experimental Result Comparison Ckt # PI # PO # Gat es Our approachRao et al. [1] Rajaraman et al[2] CPU s FIT CPU s FIT CPU min Error Prob. C4323671600.041.18x10 3 <0.011.75x10 -5 1080.0725 C49941322020.141.41x10 3 0.016.26x10 -5 2160.0041 C88060263830.083.86x10 3 0.016.07x10 -5 1020.0188 C190833258801.141.63x10 4 0.017.50x10 -5 10730.0011 Computing PlatformSun Fire 280RPentium 2.4 GHz Sun Fire v210 Circuit TechnologyTSMC035Std. 0.13 µm70nm BPTM* AltitudeGround N/A *BPTM: Berkley Predictive Technology Model
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May 14-16, 2008 NATW'2008 16 More Result Comparison Measured Data Logic Circuit SER Estimation Ground Level Devices SER* (FIT/Mbit) Our WorkRao et al. [1] 0.13µ SRAMs[6] 10,000 to 100,000 1,000 to 10,000 1x10 -5 to 8x10 -5 SRAMs, 0.25μ and below [7] 10,000 to 100,000 1 Gbit memory in 0.25µ [8] 4,200 * The altitude is not mentioned for these data.
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May 14-16, 2008 NATW'2008 17 Discussion We take the energy of neutron to be the key factor to induce SEU. In real cases, there can also be secondary particles generated through interaction with neutrons. Estimating sensitive regions in silicon is a hard task. Also, the polarity of SET should be taken into account. Because on the earth surface, typical error rates are very small, their measurement is time consuming and can produce large discrepancy. This motivates the use of analytical methods. For example, a circuit may experience 1 SEU in 6 months (4320 hours), equals 231,480 FIT. It is also likely that the circuit has 0 SEU in these 6 months, so the measured SER is 0 FIT. For example, a circuit may experience 1 SEU in 6 months (4320 hours), equals 231,480 FIT. It is also likely that the circuit has 0 SEU in these 6 months, so the measured SER is 0 FIT.
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May 14-16, 2008 NATW'2008 18 Fan-out stems should be considered. Two situations can arise: When an SET goes through a large fan-out, the large load capacitance can eliminate the SET, or If it is not canceled by the fan-out node, it will go through multiple fan-out paths to increase the SER. It is highly recommended to have more field tests for logic circuits. None of these SER approaches consider the process variation effects on SER. Without consideration of electrical masking, SER will be overestimated by 138% for a small 5-stage circuit [Wang et al., VLSID’07] Intra-die threshold voltage variation can result in a peak to peak SER variation of 41% in a small circuit [Ramakrishnan et al., ISQED’07] Discussion Continued
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May 14-16, 2008 NATW'2008 19 Conclusion SER in logic and memory chips will continue to increase as devices become more sensitive to soft errors at sea level. By modeling the soft errors by two parameters, the occurrence rate and single event transient pulse width density, we are able to effectively account for the electrical masking of circuit. Our approach considers more factors and thus gives more realistic soft error rate estimation.
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May 14-16, 2008 NATW'2008 20 References [1] R. R. Rao, K. Chopra, D. Blaauw, and D. Sylvester, “An Efficient Static Algorithm for Computing the Soft Error Rates of Combinational Circuits," Proc. Design Automation and Test in Europe Conf., 2006, pp. 164-169. [2] R. Rajaraman, J. S. Kim, N. Vijaykrishnan, Y. Xie, and M. J. Irwin, “SEAT-LA: A Soft Error Analysis Tool for Combinational Logic,", Proc. 19 th International Conference on VLSI Design, 2006, pp. 499-502. [3] G. Asadi and M. B. Tahoori, “An Accurate SER Estimation Method Based on Propagation Probability,” Proc. Design Automation and Test in Europe Conf.,2005, pp. 306-307. [4] M. Zhang and N. R. Shanbhag, “A Soft Error Rate Analysis (SERA) Methodology," Proc. IEEE/ACM International Conference on Computer Aided Design, ICCAD- 2004, 2004, pp. 111-118. [5] T. Rejimon and S. Bhanja, “An Accurate Probabilistic Model for Error Detection," Proc. 18th International Conference on VLSI Design, 2005, pp. 717-722. [6] J. Graham, “Soft Errors a Problem as SRAM Geometries Shrink, http://www.ebnews.com/story/OEG20020128S0079, ebn, 28 Jan 2002. [7] W. Leung; F.-C. Hsu; Jones, M. E., "The Ideal SoC Memory: 1T-SRAM TM," Proc. 13th Annual IEEE International on ASIC/SOC Conference, 2000, pp. 32-36. [8] Report, “Soft Errors in Electronic Memory-A White Paper," Technical report, Tezzaron Semiconductor, 2004. [9]F. Wang and V. D. Agrawal, “Sngle Event Upset: An Embedded Tutorial,” Proc. 21st International Conf. VLSI Design, 2008, pp. 429-434. [10]F. Wang and V. D. Agrawal, “Soft Error Rate Determination for Nanometer CMOS VLSI Logic,” Proc. 40th Southeastern Symp. System Theory, 2008, 324-328. [9]F. Wang, “Soft Error Rate Determination for Nanometer CMOS VLSI Circuits,” Master’s Thesis, Auburn University, May 2008.
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May 14-16, 2008 NATW'2008 21 Thank You...
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