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The BioTown, USA Digester: One Piece of the BioEnergy System Mark Jenner Biomass Rules
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Overview: BioTown Digester Drivers/motivators differ between farm manure digesters and the BioTown digester Reliance on the BioTown Technology Suite BioTown Digester has Challenges BioTown Digester has Benefits
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Traditional Hog Production Feed + Hogs Hog House Hogs (revenue) + Manure (cost) Wastes are managed by minimizing costs - Best minimized costs = zero costs - Not the same as maximizing revenue
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Hog-Manure Production Today Feed + Hogs Hog House Hogs (revenue) + Manure (revenue) Digesters are one way of adding value to manure - On-site source of feedstock - On-site transportation costs minimized
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BioTown USA Goals: Moving Reynolds, Indiana from fossil to biomass energy… Conversion of liquid fuel utilization Replacement of electrical supply Replacement of natural gas supply
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BioTown Power and Light The system or ‘Suite of Technologies’ Liquid biomass ⇒ Anaerobic digester (methane gas) Solid biomass ⇒ Gasifier (producer/syn gas) ⇒ Fast pyrolysis (liquid bio-oil, gas, char)
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BioTown Digester Role Manure + Sewage + Stover + Paper BioTown Power & Light Gas (revenue) + Electric (revenue) + Liquid (revenue) + Nutrients (revenue) + Heat (revenue)
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BioTown Digester Challenges Multiple feedstocks (manure, sewage) Community Digester (multiple sources, great transportation costs, biosecurity) Digester technology selection
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Available Liquid Feedstocks (Max) Volume in = volume out
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Available Liquid Feedstocks (Min) Minimum size digester is 12.6% of the volume of Maximum size digester.
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Distance Traveled Adds Costs 9 mile radius 2 mile radius Monticello and Monon sewage solids travel 6 or 7 miles. Manure travels less than 2 miles
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Effluent Benefits and Costs
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Commercially-Available Digesters High-end, high organic digesters Commercial farm manure digesters Private, Industrial waste digesters Publicly-owned sewage digesters Returns/Efficiency $0 $(-) $(+)
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On-site vs. Off-site Digesters On-Site Off-Site Hog HouseDigester Hog House Digester
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On-site Lower transportation costs Less variability in feedstock quality Fewer biosecurity issues (-) size/scale effect on finished biomass Off-site Higher transportation costs More variability in feedstock quality Increased biosecurity issues (+) size/scale effect on finished biomass On-site vs. Off-site Digesters
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BioTown Digester Benefits Multiple Conversion technologies – tune digester to other equipment: 3 kinds of gas, 1 gen set. 3 different operating temperatures (2,000 degrees; 1,000 degrees; and 100 degrees F) Revenue from Sales / tipping fees In-kind transfers of nutrients and liquid fuels
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Conclusion: BioTown Digester Drivers/motivators differ between farm manure digesters and the BioTown digester Reliance on the BioTown Technology Suite BioTown Digester has Challenges BioTown Digester has Benefits
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