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Gate Automation
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03 June 2015 2 VIS/VRS System Overview Equip the ingate and outgate lanes with camera ’ s The VIS system records container damage as video images The VRS system automates the process of: License plate identification Prefix/Container number identification ISO Size/Type identification
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03 June 2015 3 VIS/VRS Inspection Room An inspection room is used in conjunction with VIS/VRS, this room is manned by the container terminal who will, in case of problems, correct the wrong data.
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03 June 2015 4 VIS/VRS Vitronic tests stopped - results very poor Cosmos is the software and also the hardware supplier for the HT First tests, December 15, 1999 End of tests, October 2000
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03 June 2015 5 VIS/VRS End result 99% recognition
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03 June 2015 6 VIS/VRS V Visual G Gate = S System V Visual I Inspection S System + V Visual R Recognition S System
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03 June 2015 7 VGS Functional aims: Visual inspection Container and truck recognition Container number ISO code License plate number Determination of truck structure
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03 June 2015 8 VGS: Gate Entry Gate closed No entry
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03 June 2015 9 Gate open Please enter VGS: Gate Entry
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03 June 2015 10 Trigger 1: License plate + OCR VGS: Gate Passing
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03 June 2015 11 Trigger 1: License plate + OCR Create truck call VGS: Gate Passing
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03 June 2015 12 GUI: Creation Truck Call
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03 June 2015 13 Trigger 1: License plate + OCR Create truck call Front view + OCR VGS: Gate Passing
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03 June 2015 14 Trigger 2: Side views + OCR VGS: Gate Passing
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03 June 2015 15 Trigger 2: Side views + OCR Top view + OCR VGS: Gate Passing
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03 June 2015 16 VGS: Gate Passing Trigger 3: After view + OCR
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03 June 2015 17 VGS: Post Processing
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03 June 2015 18 Trigger 4: Post Processing Green light for next truck VGS: Gate Passing
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03 June 2015 19 VGS: Infrastructure
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03 June 2015 20 VGS Hardware
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03 June 2015 21 Camera Flexibility New technology Line scan camera 7000 lines x 2048 pixels Container length 45 ’ 13.716 mm + 20 % minimum 9 pixels / cm ² Used for left, right and top camera
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03 June 2015 22 Camera flexibility............................. 1 cm
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03 June 2015 23 Software Concept New technology JAVA on the server (hardware independent) MFC C++ on the client (ms Windows NT) Component based development (reuse of code) Hardware configuration in tables
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03 June 2015 24 VGS: Gate Scenario Step 1 : Gate Entry Step 2 : Gate Passing Detection of the truck Taking pictures Optical Character Recognition (OCR) Step 3 : Post processing
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03 June 2015 25 VIS/VRS Quay cranes Rail cranes Barge cranes
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03 June 2015 26 RAIL REQUIREMENTS Max. speed 30 KM Both directions Outdoor conditions Cargo other than containers such as swap bodies and trailers must be detected Optional to recognise swap bodies/trailers The information of containers on the train must be read
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03 June 2015 27 RAIL Maximum length train, 120 teu Maximum length of railcar, 4 teu 5 teu railcars are under development? Position of the installation differs per terminal RMG or RTG, bi-directional
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03 June 2015 28 QUAYCRANES REQUIREMENTS The system must operate under open outdoor conditions The system must be installed on a quay crane Discharge, information in TCS in 5 seconds after the container is released by the crane Loading is still under discussion
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03 June 2015 29 GENERAL REQUIREMENTS Availability 99,9 % Data captured > 98% The system must be able to handle all ISO standard types of containers The system should handle twinlifts and extended twinlifts
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03 June 2015 30 VRS RAIL REQUIREMENTS Container prefix and number ISO size/type IMO container identification Direction of doors Railcarnumber Position of containers Sequence of railcars Inspection plate y/n
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03 June 2015 31 QUAY CRANE REQUIREMENTS Container prefix number ISO size/type IMO container Identification Directions of doors
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03 June 2015 32 VIS REQUIREMENTS Rail, pictures of all visible side of the container must be made and stored, including the top, but exclude the bottom Same requirements are valid for the pictures of the railcar Quay Crane, pictures off all visible sides of the container, including the top and bottom In case of twinlifts, all visible sides of the two containers, for each container 1 set of pictures
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03 June 2015 33 Process-flow Autogate-In Gate in Reading Cargocard Parking Reception Area Data Input Truck-driver: License Plate
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03 June 2015 34 Autogate In Damage Y/N CSC Y/N Top/Bottom Rail Y/N Local container
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03 June 2015 35 Autogate In Input reception-employee Sealnumber IMO More than 1 container Data to Autogate Containerinfo on Cargocard Driver to Customs Printing of Route-information
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03 June 2015 36 Autogate In Reading Cargo-card System recognition License-plate container size/type IMO VIS
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03 June 2015 37 Autogate In Check VGS / Cargocard / IMO If damage yes: Manual Inspection Handscan Printing of Condition Tag
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03 June 2015 38 Autogate In Internet, pictures per container available
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03 June 2015 39 Autogate Out Autogate License-plate Containernumber Size/Type
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03 June 2015 40 Autogate OUT Reading of Cargocard Handscan VGS Check result on Cargocard
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03 June 2015 41 Autogate Out Action Truck-driver: Sealnumber Damage Y/N If yes, manual inspection Printer Condition Tag Customs Gate Out
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03 June 2015 42 Autogate Out Internet, pictures of the container available
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03 June 2015 43 COST/ BENEFIT IRR = 25%
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