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LSV2 Autonomous Chargers Design Team: (from the left) Branden Carpenter Wayne Romine Jon Stoker Dr. Hess (Advisor) Maggie Richardson
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Use existing autonomous controls of chargers Implement optimized charge profiles Implement a GUI IAW previous profiles Charging technician to monitor, but not expected to interfere with the charge 2
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RS 232/485 Previous Attempts Board Operations / Capabilities SCPI ( Standard Commands for Programmable Instruments) Schematic Board V. 5 Components not installed on our version shown on interface chard layout graphic 3
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5 No GPIB Header PWR Supply J4: RS- 232/485 Support For GPIB
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Purchased a serial communications board produced by MOXA Determined the required connections to the charger’s interface card Connected to an individual interface card that is used inside the chargers Received a positive communications response RS-485 => 6 GND P5 to J4P7 Data- P4 to J4P5 Data+ P3 to J4P4
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Communicate with the chargers using the RS 485 or RS 232 ports on the ICS 4861 board currently installed within the chargers Connect the ICS 4861 boards to the PC using a Moxa CP-118EL serial board Create a simple GUI to convert the SCPI commands programmed into ICS 4861 board into an easily used touch screen program 7
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Able to control chargers from single work station Control includes (for two chargers): Remote charger startup and shutdown Query and display: output current/voltage Front panel indications Ability to change output levels 8
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Wiring diagram 9 PC Chargers Comm Cards Touch Screen MOXA Card
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MOXA CP-118EL $378.13 MOXA CBL-M68M9x8- 100 $53.50 DB9 Cables 50ft: $9.55*8 = $76.40 100ft: $21.99*8 = $175.92 0.100” Socket 10pin: $0.39*10 = $3.90 Termination Crimp: $4.13/50units U of I Budget Number : KKK188 Available Funds: $767 Total Cost $516.06 $615.58 Touchscreen Screen: $556.87 Mounting hardware: $144..05 10
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Detailed installation instructions All necessary parts for installation Moxa CP-118EL serial board Requires a PCI express slot on motherboard Connection wires Touch screen display unit Software package to control the system 11
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See Gantt Chart 12
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Code program with the ability to: 1. Configure 4861 board with network address. (Used for RS 485 multi-drop) 2. Manually send SPCI commands 3. Change voltage/voltage trigger 4. Change current/current trigger 5. Stop charger. 6. Query voltage and current from charger.
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