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TEAM PARADIGM 6 SYSTEM DEFINITION REVIEW Farah Abdullah Stephen Adams Noor Emir Anuar Paul Davis Zherui Guo Steve McCabe Zack Means Mizuki Wada Askar Yessirkepov 1
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Presentation Overview 2 Missions Review Mission Statement Design Mission and Typical Operating Mission Compliance Matrix Concept Generation & Selection Overview Initial Concepts Selected Concepts Cabin Layout Configuration and Dimension Process of Cabin Layout Seats Selection Layout Concepts QFD and Trend Study Advanced Technologies Technologies Under Consideration Technologies’ Impacts Engine / Propulsion ◦ Engine Concept ◦ Engine Sizing Constraint Analysis ◦ W 0 /S, T/W 0 estimates ◦ Compliance Matrix Sizing Code ◦ Current Status ◦ Validation of Code ◦ TOGW Estimates Stability and Control Estimates ◦ Location of c.g. ◦ Static Margin Estimates ◦ Tail Sizing Approach Summary and Next Steps
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Mission Statement 3 Implement advanced technologies to design a future large commercial airliner (200 passenger minimum) that simultaneously addresses all of the N+2 goals for noise, emissions and fuel burn as set forth by NASA. Use market driven parameters to design a realistic and desirable aircraft.
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Design Mission 4 Max design range : 6500nm Covers weather issues Max capacity : 250 passengers Max cruise Mach : 0.85 Cruise Altitude : 35000ft Taxi and take off Climb Cruise Land and taxi Missed approach 2 nd Climb Divert to alternate Loiter (25min.) Loiter (25 min.) Land and taxi 12 3 4 5 67 8 9 10 11 12 Designed Range 6000nm Dubai New York 200nm 13 1-7 : Basic Mission 7-13: Reserve Segment Satisfy FAA requirement of min. 45 min additional cruise for night time flights
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Typical Operating Mission 5 Mission Range: 2400nm Max capacity : 300 passengers Max cruise Mach : 0.85 Cruise Altitude : 30000ft 5 Taxi and take off Climb Cruise Land and taxi Missed approach 2 nd Climb Divert to alternate Loiter (25min.) Loiter (25 min.) Land and taxi 12 3 4 5 67 8 9 10 11 12 Designed Range 2400nm Seattle Miami 100nm 13 1-7 : Basic Mission 7-13: Reserve Segment High Capacity Medium Haul Aircraft
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Compliance Matrix 6 Reference (B777— 200) TargetThreshold (Phase 1) Threshold (Phase 2) Noise Levels272 dB cum.230 dB (-42dB)246 dB (-20 dB) LTO NO x Emissions 26 kg/LTO6.5 kg/LTO (-75%)13 kg/LTO (-50%) Fuel Burn2800 kg/hr1400 kg/hr (-50%)1820 kg/hr (-35%) TO Field Length8250-10000 ft 4125-5000 ft (- 50%) 4500-5500 ft Max Payload Range 6560 nmi 6000 nmi6500 nmi Cruise Mach0.85 @ 35,000 ft 0.75 @ 35,000 ft0.8 @ 35,000 ft Passengers305270>200250 http://www.airbus.com/fileadmin/media_gallery/files/tech_data/AC/AC_A320_01092010.pdf http://www.airliners.net/aircraft-data/stats.main?id=103
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Overview of Process Initial Concepts Selected Concepts Concept Generation & Selection 7
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Outline of Concept Generation 8 Morphological MatrixBrainstorming1 st Round Pugh’s MethodDiscussions of Pugh Method Results2 nd Round Pugh’s MethodFinal Cabin Layout
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Morphological Matrix 9
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Concept Generation Brainstorming Ideas
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Pugh’s Method 11
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Pugh’s Method 12 Results were not conclusive Need to do more top level analysis to shortlist candidate concepts Concentrate on NASA ERA N+2 goals in detail
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2 nd Round Pugh’s Method 13
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Selected Concepts Using Pugh’s Method, the best two concepts were selected for detailed analysis Concept 1Concept 2 U-Tail Engines over tail Blended Wing Body (Generic BWB, detailed analysis will be performed later)
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Concept 1 15
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Concept 1 – Cabin Layout 16 Wing Box LD2 Economy Class Seating Business Class Seating
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Concept 2 17
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Process of Cabin Layout Seats selection Layout Concepts QFD and Trend Study Cabin Layout Configuration & Dimension 18
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Input (#pax, #class, and #aisle)Define Seating SizeLayout ConceptsTrend Study and ComparisonFinal Cabin Layout 19 Process of Cabin Layout
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Cabin Layout Requirements Maximum 250 passengers 2 class (40 business & 210 economy) 2 crews for business 7 crews for economy
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Width17.5 inch21 inch Pitch31 inch50 inch 21 Seats selection Airline Coach Seat Sizes (Economy) EconomyBusiness
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1 aisle 22 Layout Concepts 2 aisles Fuselage width=W Fuselage length=L W:117in. (2.97m) L: 2876in. (73.04m) W:137in. (3.48m) L: 2384in. (60.57m) W:178in. (4.52m) L: 2068in. (52.52m) W:198in. (5.03m) L: 1862in. (47.31m) W:219in. (5.56m) L: 1739in. (44.16m) W:259in. (6.58m) L: 1483in. (37.68m) 2 - 2 2 - 3 2 – 2 - 2 2 – 3 - 2 2 – 4 - 2 2 – 5 - 2
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23 Trend Study and Comparison
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Concept1 24 Final Cabin Layout and Dimensions Pitch=31in. (Economy) (pitch=50in. for business) Width=193in. (5.03m) ≈1456.69in. (37m) (total fuselage=1862in. (47.31m)
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Concept2: Initial layout 25 Final Cabin Layout and Dimensions 2 separated business class 4 divided compartments for economy class Further study is needed to optimize the cabin layout
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Technologies Under Consideration Technologies’ Impacts Advanced Technologies 26
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Noise reduction Propulsion Airframe Aeroacoustics Leading Edge High-Lift device modification Perforated Landing Gear Fairings Airframe Noise Shielding Ultra-high bypass geared turbofan engine
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Fuel burn and NO x reduction Active Engine Control Laminar Flow Control Gas Foil Bearings All-Composite Fuselage Ultra-high bypass geared turbofan engine
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Technology/ Advanced Concept TRL 6+ NowTRL 6+ by 2020Fuel BurnNOxNoiseOther Benefits Active Engine Control Yes Up to 1% Reduction N/A Longer on-wing life Gas Foil (“oil- free”) Bearings in high-bypass turbofan engines NoYes-3.05% Fuel Burn Up to 3.05% Reduction N/A Safer, more reliable than current Composite Fuselage Yes Up to 2% Reduction N/A stronger, less parts, longer life Laminar Flow Control NoYes-28.2% fuel burn Up to 25% Reduction Up to 1 dB reduction Reduce drag Leading Edge High-lift Device Modification NoYesUp to1% increase Up to 1 dB reduction Increase Lift generation Ultra High-Bypass Geared Turbofan Engine NoYes-20% fuel burn-50% emissionsStage 4 – 20DBN/A Propulsion Airframe Aero acoustics Yes Up to1% increase -1.1 to -4 dBN/A Perforated Landing Gear Fairings Yes Up to1% increase -3db to -4db Reduce Turbulence Airframe Noise Shielding Yes Up to1% increase -15 to -20 dBN/A
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Engine Concept Engine Sizing Engine / Propulsion 30
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Engine/Propulsion Engine under consideration: Geared Turbofan Less noise Less NOx emissions Less SFC Direct-drive lighter than Geared
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Table: Turbofan engines currently in market Table: Geared turbofan experiment AircraftEngine typeThrust at SL(lb)SFCMax. Pressure RatioBypass Ratio B767-200ERCF6-80A48,000-50,0000.355 - 0.35727.3 - 28.44.59 - 4.66 A310-200CF6-80C252,500 - 63,5000.307 - 0.34427.1 - 31.85 - 5.31 JT9D48,000 - 56,000 23.4 - 26.75 Gear Type Exhaust typeT sls (lb) Fan Diameter (in) Pressure Ratio Bypass Ratio Takeoff Pressure Ratio Reverse Thrust (%) GearedMixed3980091.91.558.4/8.638/3648-55 DirectMixed3480078.91.716.1/6.338/3643-50 Engine Specifications
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Sizing Using equations from Raymer “Rubber” engine T sls = [W 0 *(T/W 0 )]/n eng Sizing factor SF=T sls /(T sls ) base L=L base (SF) 0.4 D=D base (SF) 0.5 W=W base (SF) 1.1 SFC=(SFC) base (SF) -0.1 Same with emissions
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Tech. Factors Different Fuels Chevron Nozzle Fuel Flow Control Engine types Direct Drive Vs. Geared Unducted Turbofan Turboprop
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Performance Constraints W0/S, T/W0 estimates Trade Studies Compliance Matrix Constraint Diagrams 35
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Major Performance Constraints 36 Noise Level Fuel Economy Takeoff Ground Roll Landing Ground Roll NOx Emissions Service Ceiling/Cruise Mach Passenger Count > 200 From Compliance Matrix
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Constraint Diagram Parameters top of climb (1g steady, level flight, M = 0.8 @ h=40K, service ceiling) sustained subsonic 2g manuever, 250kts @ h =10K takeoff ground roll 6000 ft @ h = 5K, +15° hot day landing braking ground roll 2000 ft @ h = 5K, +15° hot day second segment climb gradient above h = 5K, +15° hot day
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Initial Estimates for U-Tail Cl max (TO) = 1.7 Cl max (Landing) = 2.25 (Single Fowler, no slat) Service Ceiling = 40000 ft Take-off Ground Roll = 6000 ft Landing Braking Ground Roll = 2000 ft Mach Number = 0.8 Aspect Ratio = 8 Reverse Thrust coefficient = 0.25
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Initial Constraint Diagram – U-Tail Tube & Wing
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U-Tail Trade Study Service Ceiling Mach NumberARCl max (TO) Cl max (Landing) Takeoff Ground Roll Braking Ground Roll Alpha Reverse T/WW/SNotes 400000.8591.73.17000200000.29146 400000.891.62.4800020000.250.28130 400000.8591.72.25600020000.250.29122 400000.8591.62.4600020000.250.28112 400000.8591.62.46000200000.28112 Removing thrust reversal did not change T/W and W/S results 400000.8591.62.256000200000.28112 400000.891.62.4600020000.250.28110 400000.87.51.62.4500020000.250.31106 400000.88.51.72.256000200000.31104 400000.881.62.4500020000.250.3102 400000.88.51.62.4500020000.250.2998 400000.881.72.25600020000.250.32124 Baseline (ft)----
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Updated Estimates for U-Tail Cl max (TO) = 1.7 Cl max (Landing) = 2.5 (Single slotted Fowler + Slat) Service Ceiling = 40000 ft Take-off Ground Roll = 6000 ft Landing Braking Ground Roll = 2000 ft Mach Number = 0.8 Aspect Ratio = 9 Reverse Thrust coefficient = 0.25
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Updated Constraint Diagram – U-Tail Tube & Wing 42
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Estimates for BWB Cl max (TO) = 1.7 Cl max (Landing) = 2.0 (Slats) Service Ceiling = 40000 ft Take-off Ground Roll = 4500 ft Landing Braking Ground Roll = 2000 ft Mach Number = 0.85 Aspect Ratio = 6 Reverse Thrust coefficient = 0.25
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Constraint Diagram – Blended Wing Body 44
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Current Status Validation of Code TOGW Estimates P6CAF-IncAR P6BWB-ScalAR Sizing Code 45
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Current Status 46 Completed: Drag components – Parasite drag, Induced drag Lift components – Wing, Tail Field length functions – Takeoff/Landing Propulsion – Rubber engine sizing LTO, Cruise, Loiter weight fraction calculations Component weight sizing NOx, dB emissions estimation based on historical data
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Major Assumptions 47 NOx emission estimation based on CAEP 6 best fit curve Noise levels based on best fit from current engine data Horizontal tail scaled from wing
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Implemented Technologies 48 WeightFuel BurnNOxNoise Active Engine Control Gas Foil (“oil-free”) Bearings in high-bypass turbofan engines Composite Fuselage Laminar Flow Control Leading Edge High-lift Device Modification Ultra High-Bypass Geared Turbofan Engine Propulsion Airframe Aeroacoustics Perforated Landing Gear Fairings Airframe Noise Shielding
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Comparison with 767-200ER 49 Parameter767-200ERSizing Code% Dev. MTOW (lb)395000 382090 -3.27 Empty Weight (lb)186000 174170 -6.36 Fuel Weight (lb)1503201572404.60 Payload Weight (lb)50680 - TO Field Length (ft)*93008454-9.097 Landing Field Length (ft)*55005149 NOx Emissions (g/kN)6265-0.0484 Noise Emissions (dB)283.3282.0-0.486 *assume standard day
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Comparison with A330-200 50 ParameterA330-200Sizing Code% Dev. MTOW (lb)510000 496170-2.712 Empty Weight (lb)264885 235330-11.158 Fuel Weight (lb)188224 200150+6.336 Payload Weight (lb)56320 - TO Field Length (ft)120809760 Landing Field Length (ft)6010 NOx Emissions (g/kN)279.2285.7+2.328 Noise Emissions (dB)6171+16.393 *assume standard day
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Parameters for P6CAF-IncAR 51 250 pax Wing Planform Area = 2500 ft 2 Thrust = 39500 lbf C Lmax = 2.3 C L α = 0.12 AR = 9.0
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P6CAF-IncAR Sizing 52 Parameter767-200ERP6CAF-InCAR TOGW (lb)387,000235,920 W e (lb)186,000126,880 W f (lb)150,32052,637 Noise (dB)274.7 NOx (g/kN)6260.6 Pax224250 TO Field Length (ft)*90006575 Landing Field Length (ft)*55005870 T/W00.32720.3282 W0/S127.1594.92 *assume standard day
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Parameters for P6BWB-ScalAR 53 250 pax Wing Planform Area = 2910 ft 2 Thrust = 42200 lbf C Lmax = 2.3 C L α = 0.13
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P6BWB-ScalAR Sizing 54 Parameter767-200ERP6BWB-ScalARBWB-450 a TOGW (lb)387,000235,390823,000 W e (lb)186,000110,320412,000 W f (lb)150,32072778- Noise (dB)274.7279.7- NOx (g/kN)6265- Pax224 800 TO Field Length (ft)6020 Landing Field Length (ft)4120 T/W00.3400 W0/S83.589
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Location of c.g. Static margin estimates Tail sizing approach P6CAF-IncAR P6BWB-ScalAR Stability & Control Estimates 55
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Center of Gravity Locations Used Raymer’s Table 15.2 as a guide Tube-and-wing U-tail design has initial c.g. estimated 112.22 feet from nose of aircraft Blended-wing body design has initial c.g. estimated 42.10 feet from nose of aircraft
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Static Margin Estimates Using c.g. and neutral point estimates, static margins can be calculated from: Tube-and-wing body SM = 17.56% Blended-wing body SM = -60.94%
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Tail Sizing Initial tail sizing done using equations 6.28 and 6.29 from Raymer’s text Tube-and-wing body: S HT = 1316.61 ft 2 S VT = 930.01 ft 2 Blended-wing body is tailless
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Summary of Concepts Next Steps Summary 59
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Summary 60 Two concepts chosen show potential for achieving target values Constraint diagrams show range of allowable T/W 0 and W 0 /S values to use in sizing Sizing code models base aircraft (767-200ER) parameters to a currently acceptable accuracy
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Concept 1 61 U-Tail Geared Turbofan High AR wings Streamlined Fuselage
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Concept 1 – Cabin Layout 62 Wing Box LD2 Economy Class Seating Business Class Seating
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Concept 2 63 Engines Wingtips as Rudder Lifting Fuselage
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Dimensions 64 Concept 1Concept 2 Length60.412 m25.462 m Wingspan64.000 m72.000 m Width5.000 m13.804 m (Fuselage) Height7.000 m9.303 m Cabin Height2.300 m2.0 m (estimated)
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Compliance Matrix 65 Reference (B777— 200) TargetThreshold (Phase 1) Threshold (Phase 2) Noise Levels272 dB cum.230 dB (-42dB)246 dB (-20 dB) LTO NO x Emissions 26 kg/LTO6.5 kg/LTO (-75%)13 kg/LTO (-50%) Fuel Burn2800 kg/hr1400 kg/hr (-50%)1820 kg/hr (-35%) TO Field Length8250-10000 ft 4125-5000 ft (- 50%) 4500-5500 ft Max Payload Range 6560 nmi 6000 nmi6500 nmi Cruise Mach0.85 @ 35,000 ft 0.75 @ 35,000 ft0.8 @ 35,000 ft Passengers305270>200250 http://www.airbus.com/fileadmin/media_gallery/files/tech_data/AC/AC_A320_01092010.pdf http://www.airliners.net/aircraft-data/stats.main?id=103
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Next Steps 66 Obtain appropriate airfoil data Interpolation / XFLR5 design Model engine in sizing code to vary with altitude Model NOx emissions and dB levels more accurately Currently using CAEP-6 best fit curve dB levels based on historical data
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