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2011- Vermont Technical College Electro-Mechanical Senior Project Networked Advanced Vehicle Anti-Tamper & Alert System Tim Quinn, Jacques Dupuis, Henry Mossell
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Background Problem Statement Solution Statement Array Placement Concept System Overview Sensors Evaluated Mechanical Design Original and Final Assembly O-ring Gland Design for PIR door Verify O-ring Seal Electrical Design Microcontroller Circuit Board Schematic Microcontroller Actuator Subsystem CAN Communication Subsystem Software Design States, Inputs, and Outputs State Diagram Schedule Cost of Engineering and Design Questions
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Deployed Vehicles Unattended Vehicles tampered with unattended A vibration sensor is currently employed Wide open spaces and wind gust Not immune to vibrations due to wind False alarms Determine an actual threat from wind gusts
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Check Feasibility of Different Sensors Discrete Package Robust Water Proof Easy to Replace Sensitivity 5 Volt Max current 0.577 A Detection is directly under the Vehicle
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Sensor 5 Volt Water Proof Robust Easy to Replace DiscreteSensitivity PIRXXXXXX Ultra-SonicXXXXX Pitot TubeXX Gust DetectorXX PIR Maxbotix LV-EZ0 Pitot Tube Pressure Sensor Freescale MXP2010 Gust detector using a ping- pong ball and optical sensor
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To design a system that uses a Passive Infrared Sensors (PIR) An array of PIRs shall be installed on the under carriage Create a detection envelope directly under the vehicle The sensors will only be deployed when the alarm is activated
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Person crawls under vehicle to tamper with it PIR detects persons movement under vehicle Sends threat verification signal through the CANbus Threat is detected
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These beams are not actual but a visual concept of the array and detection envelope
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Elliptical Shape 50 ° x 41 ° 2*(18’’*Tan 50 °)= 42.8’’ 2*(18’’*Tan 41°)= 31.2’’ Volume π*31.2’’*42.8’’*18’’/3 = 25170 in³
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Original Design New Design
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Dimension's modeled after recommendations from Parker O-Ring Handbook Actuator Retracted Submerged No Leaks
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Parker O-ring Handbook 20 % 10 % 5 % 30 % Durometer of 60 to 70 Highlighted 40 %
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CANH CANL CANsleep Config Out Background Reset CAN Transceiver Freescale MSCAN Microprocessor PIR Linear Actuator H-Bridge Crystal Oscillator CANH CANL CANsleep Config IN External I/O
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Actuator Subsystem CAN Communication Subsystem Microcontroller
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MC8S08DZ60AMLC o 2.5 V – 5.5 V o 32 Pin o 26 I/Os o CAN Capable o Surface mount Ground Receive CAN Reset Current Feedback Actuator Position +5 V CANsleep Background Config In Transmit CAN IN1 PIR High IN2 Enable Disable 1 Config Out To H-Bridge Oscillator
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MC33887 o H-Bridge o 5 Amp o 5 V – 28 V o Current Feedback at 1/375 of actual L123010006P o Linear Actuator o 30 mm Stroke Length o 100:1 Gear Ratio o 5 V – 6 V Operating Voltage o Position Feedback Current Feedback IN2 Disable 1 Enable +5 V Actuator Position IN1 Out 1 Out 2 +5 V Position Out 1 Out 2 Actuator Position Ground Position
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MCP2551 o CAN Transceiver o 75 mA Maximum Input Current o 5 V – 28 V Operating Voltage Oscillators o 4 MHz crystal Transmit CAN RS/CANsleep +5 V CANH Receive CAN CANL 120 Ω Microprocessor
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PIR != 0 T act Expired && Current ≥ 250 mA && Pos ≤ 0.42 V Power Off 0000 Power On 0100 Deployed 0000 Retract 1000 Device Fail 0001 Threat Verified 0010 Possible Threat 0000 Vehicle == OFF PIR != 0 && T pir Expired PIR == 0 && T pir Expired Manual Reset T act Expired && Current ≤ 250 mA // Pos ≤ 4.70 V Vehicle == On T act Expired && Current ≤ 250 mA // Pos ≥ 0.42 V T act Expired && Current ≥ 250mA && Pos ≥ 4.70 V
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Pushed project out 3 weeks
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Applied Research Associates Mr.Cory Kreig, New Products Group Leader Mr.John-Mike Taylor, Assistant Director ARA New England Division LEDDynamics Mr. Sam Colwell FujiFilm Dimatix Mr. Eric Robinson Prof. Andre St.Denis, MSEE Mr. Carl Wolf, MSME Mr. Theodore Keppner
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