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FS30 Installation. 2 INSTALLATION OVERVIEW Syrup BIBInjected Flavor BIB Injected Flavor BIB Pumps Syrup BIB Pumps CO2 Front Syrup, Water & CO2 Connections.

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Presentation on theme: "FS30 Installation. 2 INSTALLATION OVERVIEW Syrup BIBInjected Flavor BIB Injected Flavor BIB Pumps Syrup BIB Pumps CO2 Front Syrup, Water & CO2 Connections."— Presentation transcript:

1 FS30 Installation

2 2 INSTALLATION OVERVIEW Syrup BIBInjected Flavor BIB Injected Flavor BIB Pumps Syrup BIB Pumps CO2 Front Syrup, Water & CO2 Connections CO2 Brand Syrups (5 to 1 ratio) Injected Syrup Flavors (20 to 1 ratio) Water

3 INSTALLATIO N OVERVIEW Barb unions and reducers connect lines to Bundle tubing 3/8” line 1/4” line 75 psi CO2 Source Water Booster BIB Water Source Water Regulator INSTALLATION OVERVIEW 11

4 DRINK OPTIONS 16 Possible Brand Syrup flavors from 4 nozzles 16 Possible Soda drinks 8 Possible Plain Water drinks (with programming). 12 Possible Injected Syrup flavors or waters 3 Injected Flavors for each nozzle Buttons programmable to activate water or soda dispense. Plain water programmable on nozzles #2 and #3 only 4 brand valves 1 2 3 4, 3 brand valves, or 2 brand valves FS - 14 shown above

5 VALVE OPTIONS

6 FS30-16 = 4 FS30-15 = 3 + 1 FS30-14 = 2 + 1 + 1 FS30-13= 2 + 1 + 1 FS30-12 FS30-11 FS30-10 FS30-9 PUSH ICE Push Lever PUSH ICE Push Lever PUSH ICE Push Lever PUSH ICE Push Lever FS30-8 ICE ICEICE ICE ICE PUSH\ CONFIGURATION OPTIONS

7 S1-3 S1-1 S1-2 IS1-1` S2-1 S2-2 S2-3 S2-4 S3-1 S3-2 S3-3 S3-4 S4-1 S4-3 S4-4 12 3 4 IS1-2 IS1-3 IS2-1 IS2-2 IS2-3 IS3-1 IS4-1 IS4-2 IS4-3 12 3 4 S=Brand Syrups IS= Injected Flavors Nozzle Number - Button Position ICE Push Lever PUSH IS3-2 IS3-3 Note: Brands covering 2 positions take top designator S1-4 S4-2 VALVE PANEL LAYOUT

8 Ring 1 (Inner most) Ring 2 Ring 3 Ring 1 - Category 2 & 3 drinks Ring 2 - All category drinks Ring 3 – Category 1, 2 & 4 drinks Ring 4 - Category 1, 2 & 4 drinks Drink Categories #1 Bright Colors (Red Flash, Big Red, Orange, Fruit Punch) #2 Thin Dark Colors (Diet Cola, Diet Dr. Pepper, Teas) #3 Light Colors (Lemonade, Lemon Lime, Sprite, 7-Up) #4 Dark Colors (Cola, Root Beer, Dr. Pepper) Ring 4 (Outer most) Ring 2 Ring 3 Ring 4 PANEL LAYOUT ALIGNMENT RECOMMENDATIONS

9 BRAND LEGEND S2 - 2 Equals Syrup to Nozzle 2, Position 2 S3 - 3 Equals Syrup to Nozzle 3, Position 3 S1 - 1S2- 2 S3 - 3 12 3 4 ICE Push Lever PUSH S1 - 1 Equals Syrup to Nozzle 1, Position 1

10 IS2 - 1 IS3 - 2 12 3 4 ICE Push Lever PUSH INJECTED FLAVOR LEGEND IS4-3 Equals Injected Syrup, Nozzle 4, Position 3 IS4 - 3 IS3-2 Equals Injected Syrup, Nozzle 3, Position 2 IS2-1 Equals Injected Syrup, Nozzle 2, Position 1

11 SODA Inbound Water to carbonator for soda or Water Soda 4 3 2 1 Soda or Water SODA AND WATER LEGEND WATER Inbound Water for non-carbonated drinks

12 INLET CONNECTIONS Water Inlets Inlet Connections Injected Flavors Brand Syrup and CO2

13 WATER FOR SODA WATER Brand Syrup Inlets Water Inlets Injected Syrup Flavor Inlets S1-1 S1-2 1 2 S1-3 S1-4 ICE Push Lever IS1-1 IS1-2 IS1-3 S2-2 S2-1 S2-3 S2-4 IS2-1 IS2-2 IS2-3 IS3-1 IS3-2 IS3-3 S4-1 S4-2 S4-3 S4-4 4 3 IS4-1 IS4-2 IS4-3 IS1-1 IS1-2 IS1-3 IS2-1 IS2-2 IS2-3 IS3-1 IS3-2 IS3-3 IS4-1 IS4-2 IS4-3 S 1-1 S 1-3 S 1-2 S 1-4 S 2-1 S 2-3 S 2-2 S 2-4 S 3-1 S 3-3 S 3-2 S 3-4 S 4-1 S 4-3 S 4-2 S 4-4 PUSH S3-4 S3-3 S3-2 S3-1 CO 2 Inlet SYRUP/WATER/CO2 INLET DIAGRAM

14 BRAND INLET CONNECTIONS 16 Brand Syrup Inlets Brand Syrup Inlet Connections 3/8” hose Inlet Fittings

15 BRAND SYRUP INLETS \ Brand Syrup Inlets IS1-1 IS1-2 IS1-3 IS2-1 IS2-2 IS2-3 IS3-1 IS3-2 IS3-3 IS4-1 IS4-2 IS4-3 S 1-3 S 1-2 S 1-4 S 2-1 S 2-3 S 2-2 S 2-4 S 3-1 S 3-3 S 3-2 S 3-4 S 4-1 S 4-3 S 4-2 S 4-4 CO 2 Inlet S 1-1 Injected Flavor Inlets Water Inlets WATER FOR SODA PLAIN WATER

16 Connect to Bundle Tubing 3/8” line Hook-up Fittings 16- 3/8 barb unions INLET CONNECTIONS ( BRANDS)

17 INJECTED SYRUP FLAVOR CONNECTIONS 1/4” hose connections 12 Inlet connections for Injected Flavors 1/4” hose connections Note: Injected Flavors Do Not pass through Cold Plate. Flavors dispense at ambient temperature. To assure splash plate will latch, turn clamps to side after crimping

18 \ S 1-3 S 1-2 S 1-4 S 2-1 S 2-3 S 2-2 S 2-4 S 3-1 S 3-3 S 3-2 S 3-4 S 4-1 S 4-3 S 4-2 S 4-4 CO 2 Inlet S 1-1 Water Inlets WATER FOR SODA PLAIN WATER INJECTED SYRUP FLAVOR INLETS IS1-1 IS1-2 IS1-3 IS2-1 IS2-2 IS2-3 IS3-1 IS3-2 IS3-3 IS4-1 IS4-2 IS4-3 Injected Flavor Inlets Brand Syrup Inlets

19 x 3 Note: Harness must be made behind or under unit to accommodate installation of splash plate. Configuration above for illustration purpose only Flavor Harness options INLET CONNECTIONS (FLAVORS & BRANDS) Kit Pt. #82-3476

20 INJECTED SYRUP FLAVOR HARNESS CONNECTIONS IS1-1IS1-2IS1-3 IS2-1IS2-2IS2-3 IS3-1IS3-2IS3-3 IS4-3IS4-2IS4-1 Typical 3 Injected Syrup Flavor harness configuration

21 WATER INLETS CONNECTIONS Inlet Water Connections Water to dispenser (3/8” hose) Water to carbonator (3/8” hose) Bottom Left Front Note: Water regulator required for water to carbonator above 50 psi. Note: Water booster required if static pressure is below 70 psi

22 \ WATER FOR SODA PLAIN WATER IS1-1 IS1-2 IS1-3 IS2-1 IS2-2 IS2-3 IS3-1 IS3-2 IS3-3 IS4-1 IS4-2 IS4-3 Injected Flavor Inlets WATER INLETS Brand Syrup Inlets Water Inlets CO 2 Inlet S 1-1 S 1-3 S 1-2 S 1-4 S 2-1 S 2-3 S 2-2 S 2-4 S 3-1 S 3-3 S 3-2 S 3-4 S 4-1 S 4-3 S 4-2 S 4-4

23 (x 3) INLET CONNECTIONS ( WATER, FLAVORS & BRANDS) Install water regulator (included with unit) in line to carbonator pump inlet. Confirm flow direction before installing

24 WATER INLET CONNECTIONS Important The unit must be level to assure proper carbonation levels A Water Boosting System is required for the Plain Water drinks if incoming water pressure is less than 70 PSI static. A Water Regulator is required for water to carbonator if pressure is more than 50psi. A water filtration system is recommended.

25 CO 2 INLETS CONNECTIONS CO 2 Inlet Connections 1 (1/4” male flare) fitting or 3/8” barb on newer units Regulator Setting 75 psi Install 3/8” hose x ¼” nut adapter fitting (included with older unit) Note: CO2 pressure must be a of 25 psi above incoming water pressure

26 CO2 INLET CONNECTION \ Brand Syrup Inlets Water Inlets CO 2 Inlet S 1-1 S 1-3 S 1-2 S 1-4 S 2-1 S 2-3 S 2-2 S 2-4 S 3-1 S 3-3 S 3-2 S 3-4 S 4-1 S 4-3 S 4-2 S 4-4 WATER FOR SODA PLAIN WATER IS1-1 IS1-2 IS1-3 IS2-1 IS2-2 IS2-3 IS3-1 IS3-2 IS3-3 IS4-1 IS4-2 IS4-3

27 27 DRAINS Single drain connection (drip tray) 3/4” Straight connection Ice bin drains into drip tray Drain tube elbow fitting Insulating drain line is required

28 FS 30 SETUP ENTER: UP  DOWN  LEFT  RIGHT  CANCEL Moves cursor to right within menu Exit menu without saving changes Moves cursor to left within menu Menu up navigation and increases value changes Menu down navigation and decreases value changes Press to enter sub-menu and save changes LCD screen split into upper and lower sections Programming Buttons V: 1 L: 2 R: 1 ENTER CANCEL FS PROGRAMING

29 FS-30 SETUP MAJOR / MINOR FS-30 SETUP CONFIG BONUS KEY FS-30 SETUP SODA / PLAIN WATER BRANDS PER SIDE V:1 L:2 R:1 BONUS KEY SETUP V: 1 T:F M:S B:W CARB / WATER SET UP V:2 1:S 2:W: 3:S 4:W ENTER CANCEL   scrolls through Main Menu Press “Enter” to enter sub-category   Moves cursor to right or left   Changes value (number/letter) Press “Enter” to save changes Press “Cancel” to exit menus Main Menu Sub-category LANCER FS-30 VER. 0.40000 Initialization Screen (Boot up only) 2nd Sub-category SET PC MODE OFF ON ON TIME (MSEC) 04000 FS-30 SETUP PC MODE FS-30 SETUP PC TIME FS-30 SETUP CFG DISPENSE DLY DISPENSE DELAY V1 B1 DLY1 SET DELAY (MS) 00075 FS-30 SETUP ICE STIR OFF OFF TIME (MIN) 00060 FS-30 SETUP ICE STIR ON ON TIME (MSEC) 02000 MAIN MENU LAYOUT

30 MAJOR / MINOR FS 30 SETUP BRANDS PER SIDE V: 1 L: 2 R: 1 MAJOR/MINOR - Menu to select valve layout 1 2 3 4 L R L R 1 2 2 2 2 2 2 1 BRANDS PER SIDE - Number of brands on left and right side of specified valve Valve #: 1 Left side: 2 brands Right side: 1 brand ENTER CANCEL MAJOR/MINOR MENU

31 CONFIG BONUS KEY FS 30 SETUP CONFIG BONUS KEY - Menu to program injected flavor buttons to dispense flavor syrup, water or soda. BONUS KEY SETUP - Designate valve number, then select F (Flavor), W (Water) or S (Soda) for Top, Middle and Bottom button positions. 1 23 4 Top Middle Bottom Valve # : 3 Top: Flavor Middle: Soda Bottom: Water BONUS KEY SETUP V: 3 T: F M:S B: W ENTER CANCEL CONFIG BONUS KEY

32 SODA/PLAIN WATER FS 30 SETUP CARB/WATER SETUP V: 2 1:S 2:W 3:S 4:W 1 3 4 1 2 3 4 SODA/PLAIN WATER - Menu to program valve brands as soda or water drinks CARB/WATER SETUP - Designate valve number (2 and 3 only), then select W (Water) or S (Soda) for brand positions 1 through 4. Valves #1 and #4 are soda only. ENTER CANCEL 2 SODA/PLAIN WATER

33 ICE STIR OFF FS 30 SET UP OFF TIME (min) 00060 ICE STIR OFF - Menu allows for selection of periodic ice agitator stir interval OFF TIME (mins) - Designate number of minutes between stir cycles. The recommended time is 60 min for cubed ice and 150 min for cubelet ice. in minutes. ENTER CANCEL ICE STIR OFF

34 ICE STIR ON FS 30 SETUP ON TIME (msec) 02000 ICE STIR ON - Menu sets duration of periodic ice agitator stir interval. ON TIME (msec) - Designate duration of stir cycle in milliseconds. The recommended time is 2 seconds (or 2000 msec) for cubed ice and 4 seconds for cubelet ice. ENTER CANCEL ICE STIR ON

35 35 BRIXING AND RATIO Ratio Cup Separator Set water flow rate first with ratio cup at 15 ounces in 4 seconds. Set syrup ratio with separator (included with unit) and ratio cup Set injected syrup with ratio cup

36 36 WATER, BRAND AND FLAVOR MODULES Modules are a combination solenoid and flow control. Injected Flavor modules are white, Syrups are black and Water (Soda or Plain) are gray. Injected Flavor Brand SyrupWater

37 37 SETTING WATER FLOW RATE Flow Rate (3.75 oz./sec.) x 4 seconds = 15.00 oz. closed open Valve Block Shut off syrup (brand) supply to nozzle by closing shut-off at back block, disconnecting coil wire at plug connection or disconnecting BIB connector. Dispense water into the brix cup for 4 seconds Adjust to 15oz. of water in 4 seconds if needed

38 38 ADJUSTING MODULE FLOW CONTROLS Counter clockwise will decrease flow rate of water or syrup module. This occurs by placing less tension on spring which allows piston to move forward thus blocking more of sleeve ports and decreases flow. Clockwise will increase flow rate of water, soda or syrup module. This occurs by placing more tension on internal spring, which pushes piston backwards thus uncovering sleeve ports and increases flow.

39 39 INCREASE FLOW ADJUSTMENT Adjustment screw clockwise to increase flow rate Sleeve Flow Direction Piston

40 40 SETTING WATER FLOW RATE Flow Rate (3.75 oz./sec.) x 4 seconds = 15.00 oz. closed open Valve Block Shut off syrup (brand) supply to nozzle by closing shut-off at back block, disconnecting coil wire at plug connection or disconnecting BIB connector. Dispense water into the brix cup for 4 seconds Adjust to 15oz. of water in 4 seconds if needed

41 41 Water/Soda Syrup SETTING BRAND SYRUPS Remove valve nozzle and install syrup separator Adjust syrup flow rate (at module) so that water and syrup levels rise together in ratio cup. Adjust syrup module “in” (clockwise) to increase the flow or “out” (counter-clockwise) to decrease the flow.

42 42 SETTING INJECTED FLAVOR closed open Valve Block Shut off water (soda) and brand syrup at valve block Place ratio cup under nozzle Activate bonus, then brand button at valve for 12 seconds. Adjust injected syrup flow to equal 2 oz. in 12 seconds

43 INSTALLATION CHECKLIST 1.Assure a dedicated 115 VAC, 15 amp electrical circuit is provided for the unit. 2.Assure counter will support 680 lb unit plus ice machine (if applicable). 3.Cut counter for line access (if necessary), then set unit in place. 4.Run lines between unit and water, C02 and syrup supply. Use 3/8” I.D. tubing for syrup, CO2 and water line runs up to 100 feet. For line runs over 100 foot, 1/2” tubing is recommended. 5.Install water booster (Lancer p/n 82-3401 or MC-163172) between water supply and unit. Tee off outbound boosted water line, run a line to plain water inlet and one to Carbonator pump inlet. 6.Splice water regulator (50 psi) in line between water booster and pump inlet. 7.Run drain tubing under unit and to drain but do not connect to drip tray. 8.Connect CO2 line to unit CO2 inlet. 9.Connect brand syrup lines to syrup inlet fittings. It may be necessary to use braided tubing “pigtails” between inlets and bundle tubing. 10.Assure water based brand syrups (if used) are plumbed to valves 2 &3 only.

44 11.Prepare Bonus Flavor harness and connect to bonus flavor inlets. Then connect harness to bonus lines from syrup source. 12.Install drain on drip tray and latch tray in place. Insure drain lines are at least 1” ID. Place enough ice in bin to fill approximately 1/3 full. 13.To start-up unit, assure carbonator motor is unplugged from power supply, then turn on water to unit. Power-up unit. 14.Bleed air out of carbonator tank through the relief valve and dispensing valves. 15.Turn on CO2 and set regulator pressures to 75 psi. Gas out carbonator tank. 16.Power unit down. Plug Carbonator Motor into power board. Power unit up again. Dispense soda from all four valves to assure good flow at each valve. 17.Set soda (and water) flow rates to 15 oz in 4 seconds. 18.Connect syrup connectors to syrup containers. 19.Insure ice is on the cold plate before ratioing. 20.Ratio drinks using correct sugar/diet sides of ratio cup. 21.Set injected flavor syrup flow rate to 2 oz in 12 seconds. Note: It may be necessary to raise CO2 pressure on syrup pump(s) slightly higher for thicker syrups to achieve proper brix ratio. However, DO NOT EXCEED PUMP MANUFACTURES RECOMMENDED MAXIUM PRESSURE!! INSTALLATION CHECKLIST

45 PROGRAMMING SETUP REVIEW Confirm Major/Minor Brand valve setup. Configure Bonus Key setup. Configure Soda/Plain Water to brands. Confirm Ice Stir Off/On times If Pure Link/ R.O. water system, is used, raise Probe Threshold in increments of 50 as needed up to a maximum of 1000. Because RO water has less impurities, threshold setting may need to be more sensitive to recognize Carbonator on/off levels.

46 46 COUNTER TEMPLATE 30.3 23.0 18.623 7.3 1.673 3.0 30.0 28.138 6.0 3.0 1.5 15.0 26.0 2.0 Note: This Drawing is not to actual size

47 47 GENERIC LABEL KIT

48 48 LABEL PART NUMBERS Page 1

49 49 LABEL PART NUMBERS Page 1

50 Return to Main Menu FS30 Installation


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