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Supply chain Supply chain is a two or more parties linked by a flow of goods, information, and funds This section builds heavily on excellent review by Tsay et al (1999) Manufacturer Retailer c W(Q) p Q Min {Q, D(p)} Q D(p) Financial Material Information
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Purpose of contracts Total supply chain profits are maximized when all decisions are made by a single decision maker who has access to all available information (referred to as the first-best case, typically requires the central control of supply chain). Let C denote the supply chain profits under this scheme. However, generally, neither the manufacturer, nor the retailer has the control of the whole supply chain. Each has his own incentive and state of information (referred to as decentralized control). Let D denote the total supply chain profits under this scheme. Decentralized control is inefficient if D < C How do you make the supply chain efficient and just?
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Purpose of contracts Risk-sharing: How to split D between the two parties Example: The retailer is required to submit forecast information to the manufacturer to make capacity and materials purchasing decisions No commitment for retailer Retailer may cancel orders if demand is low, Retailer may deliberately inflate forecasts to insure supply Too much risk for the manufacturer: how to design contracts so that manufacturer is protected against such risk System-wide performance improvement: How to bring D closer to C (sometimes referred to as channel coordination) Example: Double marginalization Retailer buying at a price of t, selling at a price of p (a margin of p-t) Manufacturer buying at a price of c, selling at a price of t (a margin of t-c) Supply chain profits are maximized when a margin of p-c is used, when making a supply decision
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Purpose of contracts Long-term partnerships Example: Intel might be willing to consign a large portion of its production of a new generation of microprocessors to a single OEM such as Dell The microprocessor may sell for a higher price in open market However, Intel’s motivation would be to build long term relationship in the hope that Dell would be a volume purchaser for years Making the terms of the relationship explicit Making each party’s expectations legally concrete Lead times On-time delivery rates Product quality
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Types of contracts A.Specification of decision rights B.Pricing C.Minimum purchase commitments D.Quantity flexibility E.Buyback or returns policies F.Allocation rules G.Lead time H.Quality
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A- Specification of decision rights Specifications of decision rights: Reassigning the control of the decision variables Shifting the control from one party to the other Eliminate double marginalization Better informed party making the decision Resale Price Maintenance (RPM): manufacturer deciding the sales price Quantity Fixing (QF): manufacturer setting the order quantity for the retailer Lee and Whang (1997) Decentralized multi-echelon inventory system If only most downstream level has a backlog cost, then that level would carry extra inventory However inventory is most expensive at that level How could you modify inventory holding and backlog costs at each level so that channel costs are minimized
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B- Pricing and quantity discounts Traditionally, wholesale price is fixed and is not subject to negotiation How could we use wholesale price as a coordination mechanism? A sufficient discount can induce the buyer to order a quantity that increases the supplier’s net profit Optimizing wholesale unit price Offering all units quantity discounts Offering a linear discount schedule Weng (1995) How to implement a mechanism to divide the additional profits generated through channel coordination with quantity discounts? A franchise fee plus quantity discounts will optimize profits of both parties
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C- Minimum purchase commitments Traditional inventory models assume that the buyer can order any quantity from the supplier at any time However this is not desirable for the supplier Bullwhip effect Inefficient use of capacity (low at certain times, high at others) Supplier either quotes a long lead time, or high wholesale price One solution is an agreement in which the buyer agrees in advance to accept delivery of at least a certain quantity of stock, either in each individual order or cumulatively over some period of time. The manufacturer offers some form of incentive Lower unit cost on items purchased Bassok and Anupindi (1997) Minimum purchase quantity of K N over N periods How much should the retailer purchase when he has a starting inventory level of I n and remaining commitment of K n Result: a modified base stock policy is optimal
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D- Quantity Flexibility The quantity the retailer ultimately obtains may deviate from the initial order quantity under some conditions Limits on the range of allowable changes Pricing rules There is a clear advantage to the retailer as it provides more flexibility Retailer would be willing to pay more for its deviation from its initial order quantity Questions How should the contract be designed so that both parties are better off? How should the retailer behave given the flexibility? Initial ordering decision + a revision based on the sales information How should the manufacturer behave given the flexibility? Eppen and Iyer (1997) – backup agreements The retailer commits to y units for the season Initial ownership of (1- ) y at the unit price c before the season Order up to y at the original price during the season A penalty cost of b for any of the backup units not purchased
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E- Buyback or returns policies A buyback or return contract establishes who bears responsibility for unsold inventory and to what extent Similar to Quantity Flexibility contracts except that buyback or returns take place after the whole demand is materialized Types of return policies Unlimited returns at full credit Limited returns at full credit Unlimited returns at partial credit Pasternack (1985) The manufacturer sets the wholesale price, market selling price is fixed, the retailer decides the order quantity Inefficient mechanism because of double-marginalization Policies that allows for unlimited returns at full credit or no returns are not inefficient Channel coordination can be established using a policy that allows unlimited returns at partial credit Wholesale and buyback prices can be set to guarantee Pareto improvement and these prices are independent of the market demand distribution.
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F- Allocation rules How to distribute manufacturer’s available stock or production capacity among multiple retailers in a shortage scenario Possibility of rationing lead to strategic behavior and retailers tend to inflate their orders causing information distortion (Lee et al 1997) Not enough research on how different allocation schemes may help to increase channel profits Cachon and Lariviere (1997) Even allocation: Allocate capacity evenly Turn and earn: Allocate capacity based on past sales More profitable for the supplier May not be profitable for the retailers: they end up decreasing their prices to increase their sales to protect their allocation
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G- Lead times Manufacturer offering the retailer multiple choices for the lead time Iyer and Bergen (1997) Manufacturer offering a reduction in lead time through a Quick Response contract Retailer benefits since it is ordering based on an improved state of information (with possible updating of demand distribution based on sales) However the manufacturer may lose from reducing the lead time as it is unaffected from the overage risk Manufacturer will prefer high retailer orders, even if this includes a large amount of safety stock that never get sold Thus the manufacturer may resist efforts that will reduce lead time reductions Lead time reduction efforts should be supported with other side agreements such as Higher service levels to end customer, higher wholesale price, volume commitments
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H- Quality Production quality has a positive effect on both sales volume and production cost Demand is increasing with quality and decreasing with price What should be the quality of the product that will maximize channel profits? Similar variables are advertising and service Other issues Who should inspect the material? What is the frequency of inspections?
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