1. Egstractorz Moth Egg Incubator and Separator Senior Design, Fall 2003 Austin Bingaman, ME Student Carrie Nordby, ME Student Kyle Gutknecht, ME Student Krista Wabrek, BAE Student Tofor Snider, BAE Student

2. Incubator Specifications - The incubator must have a cost under $.15/square inch of screen area –The incubator must have the capacity to handle 10 grams of initial infestation media –The incubator must have access to internal components for sanitation between cycles. –The incubator must have a component to collect wanted media and this component must be removable.

3. Separator Specifications - The separator must be able to separate 500 grams of usable media from foreign media in 1 hour. - The separator must use a dry separation technique. - The separator must be able to run for 4 hours without maintenance. - The separator must produce 95% pure usable media. - The separator must accumulate the wanted media in removable container.

4. Key Issues Researched Needs of Moth/Moth Eggs Design Options for Collection of Eggs Different Methods of Separation Materials to Minimize Costs

5. Drum Incubator

6. Hanging method of barrel to stand (angle brackets) For the screens: hook and chain spacing, rails that hold base (welded to barrel), and square wood frame (ease to make, inexpensive) Rigid Advantages of Drum Incubator

7. Drum Incubator: Disadvantages Square to Circle fits (barrel to square cone to circular lid) Plexiglas is difficult to work with, time consuming Hard to load trays (top loading only) Cost is high

8. Drum Incubator: Cost Analysis General DescriptionProductQuantityPrice Screen48 X 25 Fiber glass screen17.60 frame material1 x 2 x 8 #3 & BTR Pine109.80 GluePobond Polyurethane10.71 Plexi GlassAcrylic 48 x 96 x.1 Sheet1$44.24 RopeHD-ACE Hardware7'$2.73 StaplesStaple 5/16" T-501$0.29 Philips tipHD Nails3$0.69 ScrewsScrew Gold 6X1-5/81$1.04 Aluminum Trim3/4" X 1/16" X 3'4$14.76 ChainChain Jack Black4$1.48 Hooks3/4" Cup Hooks2$1.60 LatchHaso Draw 2-3/44$9.56 Dowels7/16" X 48"2$1.26 TubingBlack Tubing8$3.92 StaplesStaple 1/4" T-501$2.97 StripingWeather striping1$1.91 MiscHandles, bolts, brackets1$13.00 Jar 1$2.09 Pipe1.5" steel pipe24*.29$6.96 Metalbulk metal23*.37$8.51 Total $135.11 Estimated Time to construct is 12 hours

9. Design Alternatives 1.) Wooden Funnel 2.) Iron Door 3.) Multi-Unit 4.) CanCan

10. Wooden Funnel System

11. Wooden Funnel System: Cost General DescriptionProductQuantityPrice Screen48 X 25 Fiber glass screen1$4.75 ScrewsPack1$1.99 Frame Wood1 x 2 x 8 #3 & BTR Pine10$9.80 2"x4"Stud Grade Larch for Unit4$12.00 2"x4"Stud Grade Larch for Legs2$6.00 VisquenAcrylic 48 x 96 x.1 Sheet1$2.50 LatchesHaso Draw 2-3/44$11.72 StaplesStaples, 5/16" T-50, pack3$2.82 ChainChain Jack Black (per foot)8$3.68 Hooks3/4" Cup Hooks (5 pack)9$7.20 Jar 1$3.15 Elastic RopeBulk Elastic Rope for Lid1$2.95 CheeseclothBulk Material for lid cover1$0.94 Total $69.50 Estimated Time to construct is 8 hours

12. Wooden Funnel: Evaluation Advantages Construction requires no welding/metal cutting (low labor time). Lightweight (no metal parts). Easily enlarged or reduced in size without constraint or large cost changes. Minimal materials Disadvantages Hanging Screens (time to attach and hang) and top loading only. Visquine/Wood attachment (staples) may falter over time. Due to funnel, system may not be easily stacked.

13. Iron Door

14. Iron Door: Cost Estimated Time to construct is 7 hours

15. Iron Door: Evaluation Advantages Professional Appearance Efficient use of space (Square) Stackable Disadvantages Equipment used to build is expensive High Fabrication skill level required Special Equipment needed to construct

16. Multi-Unit

17. Multi-Unit: Cost Estimated Time to construct is 6 hours

18. Multi-Unit: Evaluation Advantages  High capacity  Low cost relative to volume  Material availability is good Disadvantages  Not easily moved  Shelf removal might be difficult  Containment might be compromised

19. CanCan

20. CanCan: Cost General DescriptionProductQuantityPrice Screen48 X 25 Fiber glass screen14.75 Frame Material1 x 2 x 8 #3 & BTR Pine109.8 VisquenAcrylic 48 x 96 x.1 Sheet1$2.50 LatchHaso Draw 2-3/41$2.39 RopeHD-ACE Hardware10'$3.90 StaplesStaple 5/16" T-501$0.94 ChainChain Jack Black9$1.85 Hooks3/4" Cup Hooks2$1.60 LatchHaso Draw 2-3/43$7.17 Dowels7/16" X 48"4$1.26 TubingBlack Tubing8$3.92 StripingWeather striping1$0.48 Miscbrackets1$5.00 ScrewsScrew Gold 6X1-5/81$1.04 Jar 1$2.09 Pipe1.5" steel pipe24*.29$6.96 Barrel 1$10.00 Metalbulk metal23*.37$8.51 Total $74.15 Estimated Time to construct is 6 hours

21. CanCan: Evaluation Advantages Low cost Very basic and easy design Material can be found and purchased very easily Design limits capacity Shape restricts efficient use of space Requires welding, a possible technical expense Contents are not easily accessible Disadvantages

22. Incubtor Design Summary

23. Overall Comparison of Designs Wooden Funnel –Cost = $69.50 –Construction Time = 8 hours/unit Multi-Unit –Cost = $34.95 –Construction Time = 6 hours/unit Iron Door –Cost = $54.00 –Construction Time = 7 Hours/unit CanCan –Cost = $74.15 –Construction Time = 6 hours/unit

24. Separation Techniques Vacuum Rotary Screening Cyclone Vibrating Screen

25. Vacuum

26. Rotary Screening

27. Vibrating Screen

28. Cyclone

29. Idea 1 Only use vibrating shelving and separate different sized material.

30. Idea 2 Use a rotary separation integrated with vibrating screens. Motion

31. Idea 3 Use total rotary system

32. Management Plan