1. Oracle Engineering 工程系統
講師：莫明鳳
2003/12/19

2. Agenda Engineering Concept 工程概念 Oracle Engineering 工程系統
BOM Definition 定義
BOM Structure 結構
BOM Level 階層
Engineering Change 工程變更
Oracle Engineering 工程系統
Oracle ERP Overview
Bill of Material , BOM
Routing 途程、製程
2003/12/19
Oracle Engineering

3. Engineering Concept 工程概念

4. Engineering Concept BOM Definition 定義 BOM Structure 結構 BOM Level 階層
Engineering Change 工程變更
2003/12/19
Oracle Engineering

5. BOM Definition 定義 Bill of Material 簡稱BOM，材料用量清單 記載一項產品的組成零件或原料用量資料的清單
生產一個單位的產品共需要用到多少種類及多少數量的零件或原料
生產過程中各種零件或原料的使用順序
生產過程中各種可代替使用之料件
2003/12/19
Oracle Engineering

6. Engineering Concept BOM Definition 定義 BOM Structure 結構 BOM Level 階層
Engineering Change 工程變更
2003/12/19
Oracle Engineering

7. BOM Structure 結構 主件 元件 主件 元件 腳踏車FGA0001 數量:1 車輪SBA0001 車架SBB0001
傳動裝置RMA0001
數量:2
數量:1
數量:1 元件
輪胎RMB0001
輪圈RMC0001
主架RMD0001
把手RME0001
座墊RMF0001
數量:1
數量:1
數量:1
數量:1
數量:1
2003/12/19
Oracle Engineering

8. Engineering Concept BOM Definition 定義 BOM Structure 結構 BOM Level 階層
Single Level BOM 單階物料清單
Multi Level BOM 多階物料清單
End Level BOM 尾階物料清單
Engineering Change 工程變更
2003/12/19
Oracle Engineering

9. Single Level BOM 單階物料清單
腳踏車FGA0001
數量:1
車輪SBA0001
車架SBB0001
傳動裝置RMA0001
數量:2
數量:1
數量:1
2003/12/19
Oracle Engineering

10. Single Level BOM展開 生產100台腳踏車(FGA0001) 料件 單位用量 需求數量 ──── ───── ───────
料件 單位用量 需求數量
──── ───── ───────
SBA0001(車輪) *2=200
SBB0001(車架) *1=100
RMA0001(傳動裝置) *1=100
2003/12/19
Oracle Engineering

11. Multi Level BOM 多階物料清單 Multi Level BOM 多階物料清單 腳踏車FGA0001 數量:1
車輪SBA0001
車架SBB0001
傳動裝置RMA0001
數量:2
數量:1
數量:1
輪胎RMB0001
輪圈RMC0001
主架RMD0001
把手RME0001
座墊RMF0001
數量:1
數量:1
數量:1
數量:1
數量:1
2003/12/19
Oracle Engineering

12. Multi Level BOM展開 生產100台腳踏車(FGA0001) 料件 單位用量 需求數量 ──── ───── ───────
料件 單位用量 需求數量
──── ───── ───────
SBA0001(車輪) *2=200
SBB0001(車架) *1=100
RMA0001(傳動裝置) *1=100
RMB0001(輪胎) * *2*1=200
RMC0001(輪圈) * *2*1=200
2003/12/19
Oracle Engineering

13. End Level BOM 尾階物料清單 End Level BOM 尾階物料清單 腳踏車FGA0001 數量:1 輪胎RMB0001
輪圈RMC0001
主架RMD0001
把手RME0001
座墊RMF0001
傳動裝置RMA0001
數量:1
數量:1
數量:1
數量:1
數量:1
數量:1
2003/12/19
Oracle Engineering

14. End Level BOM展開 生產100台腳踏車(FGA0001) 料件 單位用量 需求數量 ──── ───── ───────
料件 單位用量 需求數量
──── ───── ───────
RMA0001(傳動裝置) *1=100
RMB0001(輪胎) * *2*1=200
RMC0001(輪圈) * *2*1=200
RMD0001(主架) * *1*1=100
RME0001(把手) * *1*1=100
2003/12/19
Oracle Engineering

15. Engineering Concept BOM Definition 定義 BOM Structure 結構 BOM Level 階層
Engineering Change 工程變更
2003/12/19
Oracle Engineering

16. Engineering Change 工程變更
一項產品之用料結構常會在使用一段時間後發生設計變更
通常都只是在原有之產品用料結構(BOM)上加以調整變更
Effective Day 有效日
生效日：該組成元件之用料資料自該日開始生效
失效日：該組成元件之用料資料自該日期開始失效
生效日921201，失效日930131
921001
921231
930228
2003/12/19
Oracle Engineering

17. Oracle Engineering

18. Oracle Engineering Oracle ERP Overview Bill of Material , BOM
Routing 途程、製程
2003/12/19
Oracle Engineering

19. Oracle ERP Overview 總帳系統 GL 庫存 Inventory 出貨作業 Picking Shipping 客戶訂單 SO
主生產排程
MPS
粗略產能 規劃
RCCP
物料需求
MRP
請購作業 PR
採購作業 PO
收料作業 Receiving
生產方式
Discrete
Repetitive
Flow
Project
Process
生產發料
Issue
生產控制
製程移轉
Move
Transaction
生產入庫
Completion
產能需求
CRP
應付帳款 立帳
Invoice
付款作業
Payment
票據管理
成本管理
Cost
Management
主需求排程
MDS
固定資產管理 Assets
供應鍊管理
最佳化排程
APS
銷售預測
FCST
統一發
票管理
收款作業
Receipts
應收帳款
2003/12/19
Oracle Engineering

20. Oracle ERP Overview - Engineering Process
Create Alternate BOM
Using Substitute Component
Product Development
Define Item
Create BOM
Rollup Cost
Assembly
Link BOM with Routing
Define Resources
Define Department
Define Standard Operations
Finished Goods
Define Dept Classes
Create Routing
2003/12/19
Oracle Engineering

21. Oracle Engineering Oracle ERP Overview Bill of Material , BOM
BOM Information BOM資訊
Substitute Component 替代料
Alternate BOM 替代BOM
Indented BOM 完整BOM
BOM Revision 版本
Transfer to Manufacture 轉換
Routing 途程、製程
2003/12/19
Oracle Engineering

22. BOM Information BOM基本資料結構 Item Component Quantity Effective Time Type
Status
2003/12/19
Oracle Engineering

23. Bill of Material Concept
Case Study
腳踏車FGA0001
車輪SBA0001
輪圈RMC0001
車架SBB0001
輪胎RMB0001
傳動裝置RMA0001
主架RMD0001
把手RME0001
數量:2
數量:1
座墊RMF0001
Item
Component
Quantity
2003/12/19
Oracle Engineering

24. 2003/12/19
Oracle Engineering

25. Oracle Engineering Oracle ERP Overview Bill of Material , BOM
BOM Information BOM資訊
Substitute Component 替代料
Alternate BOM 替代BOM
Indented BOM 完整BOM
BOM Revision 版本
Transfer to Manufacture 轉換
Routing 途程、製程
2003/12/19
Oracle Engineering

26. Substitute Component 替代料
建立RMB0001的替代料
選定RMB0002的料品作為替代料
車輪SBA0001
數量:2
輪胎RMB0002
輪胎RMB0001
輪圈RMC0001
數量:1
數量:1
數量:1
Substitute
2003/12/19
Oracle Engineering

27. 2003/12/19
Oracle Engineering

28. Oracle Engineering Oracle ERP Overview Bill of Material , BOM
BOM Information BOM資訊
Substitute Component 替代料
Alternate BOM 替代材料清單
Indented BOM 完整BOM
BOM Revision 版本
Transfer to Manufacture 轉換
Routing 途程、製程
2003/12/19
Oracle Engineering

29. Alternate BOM替代材料清單 A A B C B C D E New D Upgrade kit Primary
2003/12/19
Oracle Engineering

30. Alternate BOM 替代材料清單 Primary BOM Alternate BOM 車架SBB0001 車架SBB0001
數量:1
數量:1
主架RMD0001
把手RME0001
座墊RMF0001
主架RMD0002
把手RME0002
座墊RMF0002
數量:1
數量:1
數量:1
數量:1
數量:1
數量:1
Primary BOM
Alternate BOM
2003/12/19
Oracle Engineering

31. 2003/12/19
Oracle Engineering

32. Oracle Engineering Oracle ERP Overview Bill of Material , BOM
BOM Information BOM資訊
Substitute Component 替代料
Alternate BOM 替代材料清單
Indented BOM 完整BOM
BOM Revision 版本
Transfer to Manufacture 轉換
Routing 途程、製程
2003/12/19
Oracle Engineering

33. Indented BOM 可以利用此功能表現完整的產品結構(Multi Level BOM) 2003/12/19
Oracle Engineering

34. 2003/12/19
Oracle Engineering

35. Oracle Engineering Oracle ERP Overview Bill of Material , BOM
BOM Information BOM資訊
Substitute Component 替代料
Alternate BOM 替代材料清單
Indented BOM 完整BOM
BOM Revision 版本
Transfer to Manufacture 轉換
Routing 途程、製程
2003/12/19
Oracle Engineering

36. BOM Revision 版本 Revision A Revision B A A B C B C D E D New 2003/12/19
Oracle Engineering

37. 2003/12/19
Oracle Engineering

38. Oracle Engineering Oracle ERP Overview Bill of Material , BOM
BOM Information BOM資訊
Substitute Component 替代料
Alternate BOM 替代材料清單
Indented BOM 完整BOM
BOM Revision 版本
Transfer to Manufacture 轉換
Routing 途程、製程
2003/12/19
Oracle Engineering

39. Transfer to Manufacture 轉換
Engineering
Production
2003/12/19
Oracle Engineering

40. Transfer to Manufacture 轉換
BOM
ITEM
BOM
ITEM
研發試作
量產製造
Transfer
Define Item
料品定義
(Engineering)
Item 料品
(Manufacturing)
BOM
產品結構
(Manufacturing)
Define BOM
產品結構
(Engineering)
Define Routing
生產製程
(Engineering)
Define Routing
生產製程
(Manufacturing)
2003/12/19
Oracle Engineering

41. 2003/12/19
Oracle Engineering

42. Oracle Engineering Oracle ERP Overview Bill of Material , BOM
Routing 途程、製程
Routing Definition 製程定義
Routing Concept 製程概念
Resource 資源
Department 部門
Standard Operation 工作站
Create Routing 建立製程
2003/12/19
Oracle Engineering

43. Routing Definition 製程定義
You use routings to specify the processes that you use to manufacture discrete and repetitive assembly items.
Routing描寫何物被生產、如何生產、 以及以何種方式來生產
最終目標在於能以最有效率的方式生產一個產品
2003/12/19
Oracle Engineering

44. Oracle Engineering Oracle ERP Overview Bill of Material , BOM
Routing 途程、製程
Routing Definition 製程定義
Routing Concept 製程概念
Resource 資源
Department 部門
Standard Operation 工作站
Create Routing 建立製程
2003/12/19
Oracle Engineering

45. Routing Concept 製程概念 A Operation 10 Dept. A Operation 20 Dept. B
Resource 1
Resource 2
Resource 1
Resource 2
2003/12/19
Oracle Engineering

46. Routing Concept 製程概念 產品結構 生產製程 010 SMT 020 Insertion 030 Assembly 040
(BOM)
A1231
B1169
M1436
P7955
K9013
(投料製程)
(投料製程)
(投料製程)
(投料製程)
生產製程
(Routing)
010
SMT
020
Insertion
030
Assembly
040
Inspection
050
Packing
Operation
(生產作業)
Resource
2003/12/19
Oracle Engineering

47. Routing Concept 製程概念 Operation (產品生產作業) 010 SMT 020 Insertion 030
Assembly
040
Packing
Std. Operation
(標準生產作業)
SMT
Insertion
Assembly
Packing
Department
(部門)
生產一課
生產二課
組裝課
包裝課
Resource
(機器,人力....)
Machine
Machine
Machine
Labor
Machine
Labor
Labor
2003/12/19
Oracle Engineering

48. Oracle Engineering Oracle ERP Overview Bill of Material , BOM
Routing 途程、製程
Routing Definition 製程定義
Routing Concept 製程概念
Resource 資源
Department 部門
Standard Operation 工作站
Create Routing 建立製程
2003/12/19
Oracle Engineering

49. Resource 資源
Resources are anything—except component material—used to manufacture, cost, or schedule products
Resources包含人、生產機器、生產工具等
Resource
(機器,人力....)
Machine
Machine
Machine
Labor
Machine
Labor
Labor
2003/12/19
Oracle Engineering

50. 2003/12/19
Oracle Engineering

51. Oracle Engineering Oracle ERP Overview Bill of Material , BOM
Routing 途程、製程
Routing Definition 製程定義
Routing Concept 製程概念
Resource 資源
Department 部門
Standard Operation 工作站
Create Routing 建立製程
2003/12/19
Oracle Engineering

52. Department 部門
A department is a collection of resources designed to perform certain tasks.
A department class is a collection of departments.
Department
(部門)
生產一課
生產二課
組裝課
包裝課
2003/12/19
Oracle Engineering

53. Department class & Department
Department class: Production
Department: Machining
Department: Welding
Machinist
Shift 1
Welder
Shift 1
Shift 2
Drill press
Shift 1
Welding
torch
Shift 1
Shift 2
2003/12/19
Oracle Engineering

54. 2003/12/19
Oracle Engineering

55. Oracle Engineering Oracle ERP Overview Bill of Material , BOM
Routing 途程、製程
Routing Definition 製程定義
Routing Concept 製程概念
Resource 資源
Department 部門
Standard Operation 工作站
Create Routing 建立製程
2003/12/19
Oracle Engineering

56. Standard Operation 工作站
Std. Operation
(標準生產作業)
SMT
Insertion
Assembly
Packing
Standard operation XYZ
Dept. A
Resource 1
Resource 2
Operation 20
Dept. B
Operation 10 A
2003/12/19
Oracle Engineering

57. 2003/12/19
Oracle Engineering

58. Oracle Engineering Oracle ERP Overview Bill of Material , BOM
Routing 途程、製程
Routing Definition 製程定義
Routing Concept 製程概念
Resource 資源
Department 部門
Standard Operation 工作站
Create Routing 建立製程
2003/12/19
Oracle Engineering

59. Routing Concept 製程概念 Operation (產品生產作業) 010 SMT 020 Insertion 030
Assembly
040
Packing
Std. Operation
(標準生產作業)
SMT
Insertion
Assembly
Packing
Department
(部門)
生產一課
生產二課
組裝課
包裝課
Resource
(機器,人力....)
Machine
Machine
Machine
Labor
Machine
Labor
Labor
2003/12/19
Oracle Engineering

60. 2003/12/19
Oracle Engineering