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Why do we care about crystal structures, directions, planes ?
Physical properties of materials depend on the geometry of crystals ISSUES TO ADDRESS... • How do atoms assemble into solid structures? (for now, focus on metals) • How does the density of a material depend on its structure? • When do material properties vary with the sample (i.e., part) orientation? 1
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Energy and Packing • Non dense, random packing COOLING
typical neighbor bond length bond energy COOLING • Dense, ordered packing Energy r typical neighbor bond length bond energy Dense, ordered packed structures tend to have lower energies.
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MATERIALS AND PACKING Crystalline materials...
• atoms pack in periodic, 3D arrays • typical of: -metals -many ceramics -some polymers crystalline SiO2 Adapted from Fig. 3.18(a), Callister 6e. LONG RANGE ORDER Noncrystalline materials... • atoms have no periodic packing • occurs for: -complex structures -rapid cooling "Amorphous" = Noncrystalline noncrystalline SiO2 Adapted from Fig. 3.18(b), Callister 6e. SHORT RANGE ORDER 3
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Unit Cell Concept The unit cell is the smallest structural unit or building block that uniquely can describe the crystal structure. Repetition of the unit cell generates the entire crystal. By simple translation, it defines a lattice . Lattice Parameter : Repeat distance in the unit cell, one for in each dimension a b
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Crystal Systems Units cells and lattices in 3-D:
When translated in each lattice parameter direction, MUST fill 3-D space such that no gaps, empty spaces left. c b Lattice Parameter : Repeat distance in the unit cell, one for in each dimension a
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Section 3.3 – Crystal Systems
Unit cell: smallest repetitive volume which contains the complete lattice pattern of a crystal. Fig. 3.4, Callister 7e. 7 crystal systems 14 crystal lattices a, b, and c are the lattice constants
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Section 3.4 – Metallic Crystal Structures
How can we stack metal atoms to minimize empty space? 2-dimensions vs. Now stack these 2-D layers to make 3-D structures
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METALLIC CRYSTALS • tend to be densely packed.
• have several reasons for dense packing: -Typically, only one element is present, so all atomic radii are the same. -Metallic bonding is not directional. -Nearest neighbor distances tend to be small in order to lower bond energy. • have the simplest crystal structures. We will look at three such structures... Remember metallic bond => non-directional, does not restrict number of nearest-neighbors ( covalent ; 8-N’ rule), allows for dense atomic packing 4
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WEB SITE
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SIMPLE CUBIC STRUCTURE (SC)
• Rare due to poor packing (only Po has this structure) • Close-packed directions are cube edges. Closed packed direction is where the atoms touch each other • Coordination # = 6 (# nearest neighbors) (Courtesy P.M. Anderson) 5
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ATOMIC PACKING FACTOR • APF for a simple cubic structure = 0.52
Adapted from Fig. 3.19, Callister 6e. 6
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BODY CENTERED CUBIC STRUCTURE (BCC)
• Close packed directions are cube diagonals. --Note: All atoms are identical; the center atom is shaded differently only for ease of viewing. ex: Cr, W, Fe (), Tantalum, Molybdenum • Coordination # = 8 2 atoms/unit cell: 1 center + 8 corners x 1/8 (Courtesy P.M. Anderson) 7
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ATOMIC PACKING FACTOR: BCC
• APF for a body-centered cubic structure = 0.68 a R a 3 a a 2 8
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FACE CENTERED CUBIC STRUCTURE (FCC)
• Close packed directions are face diagonals. --Note: All atoms are identical; the face-centered atoms are shaded differently only for ease of viewing. ex: Al, Cu, Au, Pb, Ni, Pt, Ag • Coordination # = 12 Adapted from Fig. 3.1, Callister 7e. 4 atoms/unit cell: 6 face x 1/2 + 8 corners x 1/8 (Courtesy P.M. Anderson) 9
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ATOMIC PACKING FACTOR: FCC
• APF for a body-centered cubic structure = 0.74 10
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FCC STACKING SEQUENCE • ABCABC... Stacking Sequence • 2D Projection
• FCC Unit Cell 11
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HEXAGONAL CLOSE-PACKED STRUCTURE (HCP)
• ABAB... Stacking Sequence • 3D Projection • 2D Projection Adapted from Fig. 3.3, Callister 6e. • Coordination # = 12 6 atoms/unit cell • APF = 0.74 ex: Cd, Mg, Ti, Zn • c/a = 1.633 12
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STRUCTURE OF COMPOUNDS: NaCl
• Compounds: Often have similar close-packed structures. • Structure of NaCl • Close-packed directions --along cube edges. (Courtesy P.M. Anderson) (Courtesy P.M. Anderson) 13
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Quotes from People in the know
Arthur C. Clarke's Three Laws: 1)When a distinguished but elderly scientist states that something is possible, he is almost certainly right. When he states that something is impossible, he is very probably wrong. 2)The only way to discover the limits of the possible is to go beyond them into the impossible. 3)Any sufficiently advanced technology is indistinguishable from magic. (from Profiles of the Future, 1961)
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THEORETICAL DENSITY, r Example: Copper
Data from Table inside front cover of Callister (see next slide): • crystal structure = FCC: 4 atoms/unit cell • atomic weight = g/mol (1 amu = 1 g/mol) • atomic radius R = nm (1 nm = 10 cm) -7 14
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Theoretical Density, r = a R Ex: Cr (BCC) A = 52.00 g/mol
R = nm n = 2 a = 4R/ 3 = nm atoms unit cell mol g 2 52.00 theoretical = 7.18 g/cm3 = ractual = 7.19 g/cm3 3 a 6.023 x 1023 unit cell volume atoms mol
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Characteristics of Selected Elements at 20C
Adapted from Table, "Charac- teristics of Selected Elements", inside front cover, Callister 6e. 15
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DENSITIES OF MATERIAL CLASSES
Why? Metals have... • close-packing (metallic bonding) • large atomic mass Ceramics have... • less dense packing (covalent bonding) • often lighter elements Polymers have... • poor packing (often amorphous) • lighter elements (C,H,O) Composites have... • intermediate values Data from Table B1, Callister 6e. 16
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POLYMORPHISM & ALLOTROPY
Some materials may exist in more than one crystal structure, this is called polymorphism. If the material is an elemental solid, it is called allotropy. An example of allotropy is carbon, which can exist as diamond, graphite, and amorphous carbon.
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Boron Nitride Allotropy
Hexagonal (h-BN): Soft Properties of BN change with crystal structure sp2 Cubic (c-BN) : Exteremely Hard First reports on BN is around 1850’s by Balmain. BN is an synthetic compound. Bn has 4 allomorphs, of which two are analogous to graphite-diamond pair. sp3
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Fullerenes B36N36 B12N12 B N C 4.3 Å C60 6.8 Å 7.2 Å
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Crystallographic Points, Directions, and Planes
It is necessary to specify a particular point/location/atom/direction/plane in a unit cell We need some labeling convention. Simplest way is to use a 3-D system, where every location can be expressed using three numbers or indices. a, b, c and α, β, γ z α β y γ x
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Crystallographic Points, Directions, and Planes
Crystallographic direction is a vector [uvw] Always passes thru origin 000 Measured in terms of unit cell dimensions a, b, and c Smallest integer values Planes with Miller Indices (hkl) If plane passes thru origin, translate Length of each planar intercept in terms of the lattice parameters a, b, and c. Reciprocals are taken If needed multiply by a common factor for integer representation
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Section 3.8 Point Coordinates
z x y a b c 000 111 Point coordinates for unit cell center are a/2, b/2, c/ ½ ½ ½ Point coordinates for unit cell corner are 111 Translation: integer multiple of lattice constants identical position in another unit cell z 2c y b b
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Crystallographic Directions
z Algorithm 1. Vector repositioned (if necessary) to pass through origin. 2. Read off projections in terms of unit cell dimensions a, b, and c 3. Adjust to smallest integer values 4. Enclose in square brackets, no commas [uvw] y x ex: 1, 0, ½ Lecture 2 ended here => 2, 0, 1 => [ 201 ] -1, 1, 1 where overbar represents a negative index [ 111 ] => families of directions <uvw>
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Linear Density 3.5 nm a 2 LD = Linear Density of Atoms LD = [110]
Number of atoms Unit length of direction vector a [110] ex: linear density of Al in [110] direction a = nm # atoms length 1 3.5 nm a 2 LD - =
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HCP Crystallographic Directions
- a3 a1 a2 z Algorithm 1. Vector repositioned (if necessary) to pass through origin. 2. Read off projections in terms of unit cell dimensions a1, a2, a3, or c 3. Adjust to smallest integer values 4. Enclose in square brackets, no commas [uvtw] dashed red lines indicate projections onto a1 and a2 axes a1 a2 a3 -a3 2 a 1 Adapted from Fig. 3.8(a), Callister 7e. [ 1120 ] ex: ½, ½, -1, =>
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HCP Crystallographic Directions
Hexagonal Crystals 4 parameter Miller-Bravais lattice coordinates are related to the direction indices (i.e., u'v'w') as follows. Fig. 3.8(a), Callister 7e. - a3 a1 a2 z = ' w t v u ) ( + - 2 3 1 ] uvtw [
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Crystallographic Planes
Adapted from Fig. 3.9, Callister 7e.
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Crystallographic Planes
Miller Indices: Reciprocals of the (three) axial intercepts for a plane, cleared of fractions & common multiples. All parallel planes have same Miller indices. Algorithm 1. Read off intercepts of plane with axes in terms of a, b, c 2. Take reciprocals of intercepts 3. Reduce to smallest integer values 4. Enclose in parentheses, no commas i.e., (hkl)
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Crystallographic Planes
z x y a b c example a b c Intercepts Reciprocals 1/ / / Reduction Miller Indices (110) example a b c z x y a b c Intercepts 1/ Reciprocals 1/½ 1/ 1/ Reduction Miller Indices (100)
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Crystallographic Planes
z x y a b c example a b c Intercepts 1/ /4 Reciprocals 1/½ 1/ /¾ /3 Reduction Miller Indices (634) (001) (010), Family of Planes {hkl} (100), (001), Ex: {100} = (100),
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Crystallographic Planes (HCP)
In hexagonal unit cells the same idea is used a2 a3 a1 z example a a a c Intercepts -1 1 Reciprocals / -1 1 Reduction -1 1 Miller-Bravais Indices (1011) Adapted from Fig. 3.8(a), Callister 7e.
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Crystallographic Planes
We want to examine the atomic packing of crystallographic planes Iron foil can be used as a catalyst. The atomic packing of the exposed planes is important. Draw (100) and (111) crystallographic planes for Fe. b) Calculate the planar density for each of these planes.
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Planar Density of (100) Iron
Solution: At T < 912C iron has the BCC structure. 2D repeat unit R 3 4 a = (100) Radius of iron R = nm Adapted from Fig. 3.2(c), Callister 7e. = Planar Density = a 2 1 atoms 2D repeat unit nm2 12.1 m2 = 1.2 x 1019 R 3 4 area
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Planar Density of (111) Iron
Solution (cont): (111) plane 1 atom in plane/ unit surface cell 2 a atoms in plane atoms above plane atoms below plane 2D repeat unit 3 h = a 2 3 2 R 16 4 a ah area = ÷ ø ö ç è æ 1 = nm2 atoms 7.0 m2 0.70 x 1019 3 2 R 16 Planar Density = 2D repeat unit area
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Single Crystals and Polycrystalline Materials
In a single crystal material the periodic and repeated arrangement of atoms is PERFECT This extends throughout the entirety of the specimen without interruption. Polycrystalline material, on the other hand, is comprised of many small crystals or grains. The grains have different crystallographic orientation. There exist atomic mismatch within the regions where grains meet. These regions are called grain boundaries.
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Example of Polycrystalline Growth
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CRYSTALS AS BUILDING BLOCKS
• Some engineering applications require single crystals: --diamond single crystals for abrasives --turbine blades Fig. 8.30(c), Callister 6e. (Fig. 8.30(c) courtesy of Pratt and Whitney). (Courtesy Martin Deakins, GE Superabrasives, Worthington, OH. Used with permission.) • Crystal properties reveal features of atomic structure. --Ex: Certain crystal planes in quartz fracture more easily than others. (Courtesy P.M. Anderson) 17
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POLYCRYSTALS • Most engineering materials are polycrystals. 1 mm
Adapted from Fig. K, color inset pages of Callister 6e. (Fig. K is courtesy of Paul E. Danielson, Teledyne Wah Chang Albany) 1 mm • Nb-Hf-W plate with an electron beam weld. • Each "grain" is a single crystal. • If crystals are randomly oriented, overall component properties are not directional. • Crystal sizes typ. range from 1 nm to 2 cm (i.e., from a few to millions of atomic layers). 18
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SINGLE VS POLYCRYSTALS
• Single Crystals -Properties vary with direction: anisotropic. Data from Table 3.3, Callister 6e. (Source of data is R.W. Hertzberg, Deformation and Fracture Mechanics of Engineering Materials, 3rd ed., John Wiley and Sons, 1989.) -Example: the modulus of elasticity (E) in BCC iron: • Polycrystals 200 mm -Properties may/may not vary with direction. -If grains are randomly oriented: isotropic. (Epoly iron = 210 GPa) -If grains are textured, anisotropic. Adapted from Fig. 4.12(b), Callister 6e. (Fig. 4.12(b) is courtesy of L.C. Smith and C. Brady, the National Bureau of Standards, Washington, DC [now the National Institute of Standards and Technology, Gaithersburg, MD].) 19
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Anisotropy and Texture
Different directions in a crystal have a different APF. For instance, atoms along the edge of FCC unit cell are more separated than along the face diagonal. This causes anisotropy in the properties of crystals. For example, the deformation amount depends on the direction in which a stress is applied, other properties are thermal conductivity, optical properties, magnetic properties, hardness, etc. In some polycrystalline materials, grain orientations are random, hence bulk material properties are isotropic, i.e. equivalent in each direction Some polycrystalline materials have grains with preferred orientations (texture), so properties are dominated by those relevant to the texture orientation and the material exhibits anisotropic properties.
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Sample Question a c Ultimate Strength Rupture Strain Hardening Necking
The Young’s modulus defines the amount of elastic strain induced on a material when stressed, slope of a stress-strain curve. Question: Plot tensile Young’s Modulus E (θ) as a function of θ for graphite single crystal. θ is the angle between c- and a- axis of the hexagonal crystal system graphite assumes. 1/E(θ) = S11 cos4θ + S33sin4θ + (S44+2S13).(cos2θ sin2θ) Ultimate Strength Rupture Yield Strength θ Basal Planes of graphite a c Strain Hardening Necking Modulus of Elasticity Young’s Modulus
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X-RAYS TO CONFIRM CRYSTAL STRUCTURE
• Incoming X-rays diffract from crystal planes. Adapted from Fig. 3.2W, Callister 6e. • Measurement of: Critical angles, qc, for X-rays provide atomic spacing, d. 20
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SCANNING TUNNELING MICROSCOPY
• Atoms can be arranged and imaged Photos produced from the work of C.P. Lutz, Zeppenfeld, and D.M. Eigler. Reprinted with permission from International Business Machines Corporation, copyright 1995. Carbon monoxide molecules arranged on a platinum (111) surface. Iron atoms arranged on a copper (111) surface. These Kanji characters represent the word “atom”. 21
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DEMO: HEATING AND COOLING OF AN IRON WIRE
The same atoms can have more than one crystal structure. • Demonstrates "polymorphism" 22
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SUMMARY (I) • Atoms may assemble into crystalline or
amorphous structures. • We can predict the density of a material, provided we know the atomic weight, atomic radius, and crystal geometry (e.g., FCC, BCC, HCP). • Material properties generally vary with single crystal orientation (i.e., they are anisotropic), but properties are generally non-directional (i.e., they are isotropic) in polycrystals with randomly oriented grains. 23
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Summary (II) Allotropy Amorphous Anisotropy
Atomic packing factor (APF) Body-centered cubic (BCC) Coordination number Crystal structure Crystalline Face-centered cubic (FCC) Grain Grain boundary Hexagonal close-packed (HCP) Isotropic Lattice parameter Non-crystalline Polycrystalline Polymorphism Single crystal Unit cell
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Midterm Dates And Places
Midterm 1: Place and Time Midterm 2: Place and Time. Final: To be decided by the Faculty of Engineering.
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ANNOUNCEMENTS Reading: Read and work on the examples of Chapter 3 multiple times. Visit the Virtual Materials Science Engineering Website link listed in your book and go thru the different Crystal Structures ! Core Problems: 3.14, 3.15, 3.20, 3.31, 3.39, 3.40, 3.54 Bonus Problems: 3.26 (?), 3.32,3.41,3.42, 3.51,3.53 Due Date: 6 March 2008
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