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Electrical Engineering of flashlight
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Electrical Components in a Flashlight Power source Light source On/off switch
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Power Source Power used in Mag-light we chose: –AA batteries Other options: –AAA batteries –C batteries –Wind up –Battery charged by solar power
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Light Source Bulb in Mag-light –Krypton Incandescent light bulb Other options –L.E.D –Halogen Incandescent –Xenon Incandescent
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On/Off Switch Mag-light –Twist switch Other options –Push button –Flip switch
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Our Ideas How we can improve the electrical design –Use L.E.D bulb Durable (Long Lifespan, Hard To Break) Uses Low Amounts Of Energy Does Not Create Heat –Use a push button switch Faster On & Off Capabilities
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Mechanical Engineering Of A Flash Light
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Mechanical Components Of A Flashlight Housing Mechanical Design Physical Features
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Housing Mag-Lite –Anodized Aluminum Case Other Options –Plastic –Steel
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Physical Design Overall Length – 5-3/4” Maximum Diameter – 1” Overall Weight – 3.78 oz. w/ batteries 2(AA) Total Parts – 15
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Mechanical Design Features 3 Water Resistant O-rings & Seals Spare Bulb Stored in Tail Cap Head twists to focus beam and removes to act as base for candle position.
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Industrial Engineering For the Flashlight
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Questions to Ask When Considering the Product Design
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1.Is this a new product or is it revised 1.Revised 2.How will the product/component need to function ? 1.Turn on and Off Properly 2.Provide Effective Amounts of Light 3.What external factors will this product/component be influenced by? 1.Environment Used In 2.Duration of Use at a Single time 3.Frequency Of Use 4.What is the required lifespan of the product ? 1.Multiple Years 5.What type of safety considerations does this product require 1.Grounded Properly (No open electrical parts) 2.No loose parts/Sharp Edges 6.What material to use? 1.Most cost efficient for required use 7.What type of assembly or dissambly considerations need to be taken(Design For Manufacture and Assembly) ? 1.Easy to disassemble to change malfunctioned/broken parts
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source http://www.maglite.com/product.asp?psc= 2AACELL&pt=R
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