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Efficient Modeling of Rotational Effects for Wind Turbine Structural Dynamic Analysis Diederik den Dekker September 9 th 2010
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U.S. President Obama visits Siemens rotor blade plant in the U.S. state of Iowa, april 28 th, 2010
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Agenda Introduction Goal of Study Method Results Conclusions & Recommendations 3
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Introduction
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Horizontal Axis Wind Turbine 5
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Wind industry is growing rapidly 6
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Wind turbines can become a mayor energy source by reducing their costs * U.S. estimate for plants entering service in 2016 7
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Structural dynamics is the cornerstone of cost reduction 8 Dynamic analysis Optimization Turbine design Behavior prediction Cost Reduction!
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Linear dynamic formulation Single DoF systemMultiple DoF system 9
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10 Linear dynamic formulation
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No rotations No operational analyses Linear formulation: small body deformations 11
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Floating Frame of Reference (FFR) 13
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Floating Frame of Reference (FFR) 14
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Floating Frame of Reference (FFR) 15
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16 Floating Frame of Reference (FFR)
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17 Non-linear Floating Frame of Reference (FFR)
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FFR mass matrix 18
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36 DoF System in 1 FFR FFR mass matrix 19
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FFR mass matrix 20 36 DoF System in 1 FFR
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FFR adds rotational effects to a linear formulation 21 MethodFormulationCharacteristics LinearEfficient FFRRotations
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Siemens Wind Power uses two tools for structural dynamic analysis BHawC Siemens DS Tool 22
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BHawCDSRotating DS Simplified Rotating DS Rotations ✓✕✓✓ Model detail CPU Speed ? ? ? 23 Methodologies
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Goal of Study
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To what extent can the rotational effects be simplified......for various wind turbine operational analyses......without significantly impacting their dynamic characteristics? 25
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Method
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FFR simplification methodology Investigate which DoF to fix 27 Determine fixed position of DoF Fix DoF in equation of motion Simplified equations of motion
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Investigation into the efficiency and accuracy of simplified models Accuracy and CPU speed Accuracy and CPU speed Verification BHawC model BHawC model Load Cases Output Referenc e model Load Cases Output Simplifie d models Simplifie d models Load Cases Output
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Siemens SWT-2.3-93 Nominal power: 2.3 MW Rotor diameter: 93m Operating wind speed: 4 - 25m/s Rotor speed: 6 - 16RPM Turbines in operation: 1,374 29
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xxxxxxxxxxxx Siemens FFR wind turbine (SFW) model 30
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Siemens FFR wind turbine (SFW) model 49 DoF 1 FFR xxxxxxxxxxxx
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Three load cases are used to test the simplifications Steady State Wind Gust Emergency Shut Down 32
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33 Steady State: Rotor speed: 16RP M Wind speed:14m/s Extracted power:2.3MW (blade deformation magnified 10x) All units along axes in meters
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34 Emergency Shut Down Initial rotor speed: 16RP M Wind speed:14m/s Shut down time:<10s All units along axes in meters
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Results
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Deformation DoFRotation DoF Fix Simplification one Simplification two Simplification Three Three simplifications discussed today Reference Model 36
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Deformation DoFRotation DoF Fix Simplification one Simplification two Simplification Three Three simplifications discussed today Reference Model 37
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Deformation DoFRotation DoF Fix Simplification one Simplification two Simplification Three Three simplifications discussed today Reference Model 38
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Deformation DoFRotation DoF Simplification one Simplification two Simplification Three Three simplifications discussed today Reference Model 39
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Average CPU speed increase per time step* *excluding overhead 40
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41 Simplification one Simplification two Simplification Three Reference Model Accuracy: Steady State
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42 Simplification one Simplification two Simplification Three Reference Model Accuracy: Steady State
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43 Simplification one Simplification two Simplification Three Reference Model Accuracy: Steady State
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44 Simplification one Simplification two Simplification Three Reference Model Accuracy: Wind Gust
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45 Simplification one Simplification two Simplification Three Reference Model Accuracy: Wind Gust
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46 Simplification one Simplification two Simplification Three Reference Model Accuracy: Wind Gust
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47 Simplification one Simplification two Simplification Three Reference Model Accuracy: Emergency Shut Down
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48 Simplification one Simplification two Simplification Three Reference Model Accuracy: Emergency Shut Down
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49 Simplification one Simplification two Simplification Three Reference Model Accuracy: Emergency Shut Down
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Simplifications often show negligible differences with the reference model maximum relative difference in mean & standard deviation <10%<5%<1% Steady StateThree Wind GustThree Emergency Shut Down TwoOne 50
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Conclusions & Recommendations
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Main conclusions Simplifications prove that rotational effects can be simplified for dynamic wind turbine models at minimal accuracy loss: The SFW model’s CPU speed can be increased up to 140 times in steady cases The SFW model’s CPU speed can be increased up to 5 times in transient cases. Complete `linearization’ is not possible when external forces are defined in different axes w.r.t. the body they act on 52
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Main recommendations Apply FFR and its simplififcations to the Siemens DSTool Investigate simplified FFR applied to models of other wind turbine types Investigate simplified FFR for other applications with (‘axisymmetric’) rotating bodies 53
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Efficient Modeling of Rotational Effects for Wind Turbine Structural Dynamic Analysis Diederik den Dekker September 9 th 2010
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Quadratic velocity vector to ‘virtual dynamic properties’
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