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2-5-10 Rev 11
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Slides guide discussion Inform about recent progress Summarize make vs. buy options ◦ Aligning ◦ Labeling Discuss next steps Prepare for next week’s detailed design review Rev 12
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Based on a given number of minutes per day, 5 days a week, for two years Does not include benefits and other costs associated with employees 10% IRR Flipper and aligner estimate based on repurposing two employees Flipper, aligner and labeler estimate based on repurposing four employees Total cost for 2 lines Rev 13
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# Minutes/Day Replace Flipper and Aligner (-R3 from each line) Replaces Flipper, Aligner and Labeler (-2 R3 from each line) 500$89,000$178,000 541$96,000$193,000 Rev 14
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Proposed Design Rev 15
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Outside vendor to supply conveyor system Possible Vendors: ◦ Kleenline Corporation ◦ Lipe Automation Lead Time: Unknown Capabilities: Full/Half-width product Cost: Unknown Rev 17
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Electric Linear Actuators are triggered by object detection beam. Sliding pusher-plate contacts product and gently pushes to center of conveyor. Logic controller allows for use on all product lines. Products end up in single file line, to safely continue through x-ray detection. Very compact system Rev 18
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Pusher System has marginal impact on space constraints Variable speed twin belt conveyor system Rev 19
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Rev 111
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Proposed Design Rev 112
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Rev 113 304SS flipper tray ◦.090”-.105” Thick, Material Cost approx $60-$150 SS wash down type cylinder, 1 1/16” diameter, 3.5” travel ◦ McMaster 6239K155, approx $135
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Prevents jams Gate opens to allow single piece to advance Gate closes while piece is flipped Rotational actuator controls motion Rev 114
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Design considerations ◦ Guides to keep product centered ◦ Mounting solution for system ◦ Utilizing smaller diameter conveyer system to save vertical space ◦ 6.5” vertical change, 14” Length Flip tray construction out of aluminum for prototype? Rev 115
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Progress Implementation Options Rev 116
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Algorithms for camera processing written, not yet coded Tentative price structure for camera system devised, available upon request In contact with Cal-Pak to create an all-in- one locator and labeler system Rev 117
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1. Automatic labeler 1.Outsource 2.Recommend MSD follow-up project 3.Complete as much as possible 2. Label assist 1.In-house Rev 118
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Cost: TBD Benefits ◦ Current labor required to hand label product can be reallocated ◦ Increased speed Potential Problems ◦ Does not rotate to align labels as required by this application, this feature would still need to be developed ◦ Air pressure would need adjusting ◦ Enclosure? Rev 119
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Cost: ~$660 Benefits ◦ Improves speed of labeling ◦ Fast implementation ◦ Ergonomic improvement? Shortfalls ◦ Does not allow for complete reallocation of required labor Rev 120
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Conduct stress analyses Integrate system and model Dimension most important components Get more information on vendor collaboration Compile BOM Detailed Design Review ◦ Next Friday, 2-12 ◦ Time 1:30 pm? Rev 121
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