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The Purchasing Process
Chapter 2 The Purchasing Process Chapter 4
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Purchasing Objectives
Uninterrupted flow of materials and services to support operations Keep inventories at a minimum Standardize materials wherever possible Manage the supply base Ensure Purchasing is a value-added activity Develop strong relationships within the firm Effective and efficient management of the purchasing process
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1. Uninterrupted flow of materials and services to support operations
On Spec On Time On Quantity Right Price Right Source
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Keep inventories at a minimum
Emphasis in logistics today is on flows and not stocks The “total logistics cost” concept and forward buying
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3. Standardize materials wherever possible
“Specials” as compared to “standards” Advantages to standards
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4. Manage the supply base for reliable, high quality, innovative
sources of supply, and for good supplier relations Current suppliers are responsive and competitive Identify new suppliers with potential for excellent performance Supplier development as necessary
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5. Ensure purchasing is a value-adding activity
Cost Quality Innovation Cycle time Be sure senior management recognizes the benefits that a world-class supply management function can provide
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6. Develop strong relationships with other functional groups
Regular interaction and communication, particularly with engineering and operations General Electric’s Jack Berry
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7. Effective and efficient management of the purchasing process
Well trained people Measurement Productivity enhancements
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The Purchasing Process
Recognize the need Evaluate potential suppliers Supplier selection (direct placement, bidding, or negotiation) Order placement with the supplier Follow-up Measure supplier performance
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1. Recognizing the need Purchase Requisition (PR)
Traveling Requisition (TR) Automated systems (MRP, for example) Statement of Work (SOW) for service contracting
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The Purchase Request (PR)
Description of the required material Quantity and date required Estimate cost (and sometimes a recommended source) Budget account to be charged Authorized signature
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1. Recognizing the need Traveling Requisition (TR)
Purchase Requisition (PR) Traveling Requisition (TR) Automated systems (MRP, for example) Statement of Work (SOW) for service contracting
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2. Evaluate Potential Suppliers
Direct Placement Competitive Bidding (RFQ) Negotiation (RFP) The buyer will send out RFQs or RFPs only to responsible and capable suppliers with whom she is willing to to business. Technical Ability Management Capability Production Capacity Financial Stability Past Performance and reputation
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3. Bid, Negotiation, and Supplier Selection
When to use competitive bidding Volume is high enough to justify this method You have a firm description of the requirement At least three qualified suppliers who want the business are willing to bid Adequate time is available for the process Price is the major factor in the purchase No preferred supplier exists
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3. Bid, Negotiation, and Supplier Selection
When to use negotiation All of the requirements for competitive bidding are not present The purchase requires high start-up costs or substantial investment by the supplier Factors other than price are significantly important ESI is desired Circumstances or conditions for the supplier to make good cost estimates are absent
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CASE: A Problem of Price
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4. Order Placement Purchase Order (P.O.) P.O. Number
Description of the order with necessary attachments Quantity Price Delivery date Shipping instructions Terms of Payment
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4. Order Placement, cont. Blanket Purchase Order (BPO)
Systems contracting (VMI)
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Get the facts before the facts get you!
5. Follow-up Routine tracking to ensure the supplier will be able to meet the requirements of the order or contract The motto of follow-up: Get the facts before the facts get you!
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6. Closing actions including Measuring supplier performance
Receive the goods Update records Maintain supplier history file
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Improving the Purchasing Process
The Issue of “Rush” orders Legitimate versus illegitimate Problems with rush orders Solutions to the problem “Maverick” buying Warrants, ratifications, and the PPM The “small order” problem
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Dichotomizing Purchasing
Strategic “Big Picture” Issues Day-to-day purchasing activities Strategic “Big Picture” Issues Can focus on this if . . . this is pretty much on autopilot
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Solutions to the small order problem
Procurement cards BPOs and Long-term Purchase Agreements with order release responsibility shifted to the internal customer Online ordering systems Integrated suppliers
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Procurement software systems
Ariba i2 Free Markets SciQuest et. al.
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A summary of terms Breadth of Competition PR PO Maverick buying RFQ
Warrant Ratification VMI PPM PR PO RFQ RFP BPO Depth of Competition
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Let’s move on
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