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IEEM 101 Industrial Engineering and Modern Logistics Instructor:Ajay Joneja, room: 5537, phone: 7119 Web-Page:www-ieem/dfaculty/ajay IELM 101 TA’s: Mabel XU Jing, MA Hong References:Notes (on web-site) Introduction to Industrial and Systems Engg, by Turner, Mize, Case, Nazemetz Grading:HW (20), Exams (40 + 40) Honesty Policy:Copy HW shared score Cheating in exams ‘F’
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… the design, improvement, and installation of integrated systems of people, material, information, equipment, and energy. Definition of Industrial Engineering Definition paraphrased from www.iienet.org Uses knowledge, skills in maths, physical, and social sciences principles and methods of engineering analysis and design To specify, predict, and evaluate such integrated systems.
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Historical Landmarks 1730-1800’s: Industrial Revolution organized factories James Watt The BBC animation of Watts’ single acting engine is here.
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1776: Adam Smith specialization of labour Historical Landmarks.. - Advocated free trade - ‘Fair’ prices set automatically in markets under competition, (the ‘Invisible hand’)
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1832: Charles Babbagedivision of labour organization of work Historical Landmarks... Reconstruction of Babbage’s Difference Machine (precursor of the modern computer)
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Historical Landmarks…. 1800s: Henry MaudslayInterchangeability - Interchangeable components for manufacture of rigging blocks - Also introduced standard sized screws-nuts Main requirement: Repeatable, Precision machining
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1900s: Frederick Taylormass production Frank and Lillian Gilbrethtime and motion study Historical Landmarks….. Taylor Taylor’s principles of Scientific Management: 1. Divide each task into parts, develop the best way to do each part; 2. Select the best person to do the each part; 3. Train, teach and develop the worker; 4. Provide financial incentives to follow the methods; 5. Managers plan the activities, and workers execute the tasks.
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1905-1920: Henry Fordmass production Ford Model T Historical Landmarks……
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1900-1920: Andrei MarkovMarkov chains Agner ErlangQueueing Theory Basis for:queues, inventory control, stock prices, forecasting,… Historical Landmarks……. Markov [source: www.darbyhudson.com]
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~1950: George DantzigSimplex Method to solve Linear programs ApplicationsProduction planning, Schedules, … George Dantzig Historical Landmarks ……..
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1924: Dr. Walter A. ShewhartStatistical Quality Control 1950’s: DemingQuality management 1950’s: Genichi TaguchiDesign of experiments Historical Landmarks ……… Applications:Controlling the quality of a process/product Shewhart Taguchi
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1945-1950: Ergonomics Historical Landmarks………. Keyboard designs Toys Hazards : Choking (marbles etc.) Injury from sharp edge Poisoning
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1960’s: Ford motor companyFord Mustang (Mass customization) Historical Landmarks………..
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Course Plan StageTopicsMethods IFacilities planning, Transportation and Logistics Discrete optimization and Graph techniques IIOperations planning, Production planning CPM/PERT, Linear programming IIIInventories (and perhaps Queueing)Stochastic, Probabilistic systems IVQuality control and managementStatistics VProduct design, ErgonomicsStatistical methods, Algebra Next topic: facilities planning (graph techniques, minimum spanning trees)
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