1. MSD P10505 Cold Pressure Fusing II Team Fusion Aniket Arora David Hatch Eric Wilcox Jon Burville Tom Stojanov

2. Outline Progress Concept Selection Finalized Design Specifications Finalized Project Plan P09505 Prototype MSD P10505

3. Progress Continued Concept Selection on:  Adjusting Skew Angle  Mechanism for Adjustment  Adjusting for Paper Weights Finalized System Architecture Engineering Specifications Customer Interviews – Tony Condello: research purposes MSD P10505

4. Concept Selection 1. Adjusting Skew Angle MSD P10505 New concept selection MetricsSwappable end blocksAdjustable end blocksEnd blocks with multiple holes Cost0+0 Fixability00- Manufacturability0+0 Durability0-- Skew Alignment0++0 Complexity0-0 Ease of Construction0-0 SCORE01-2

5. Mechanism of Adjustment Metrics Swapping Pillow Blocks (NominalSaw Tooth Crank Adjustment Sliding Channel (Nominal) Frictional Coating Hook and PinionBolts Bolts and Ridged Channel Sketch Manufacturability0++++00+ Ease of Adjustability00++++-+ Accuracy0000-00- "Fixability"00---000 Precision00---00- Durability0-0----- Cost0++++0++ Analog00++++++ Score: 01210101 MSD P10505 Concept Selection 1. Adjusting Skew Angle (preliminary)

6. MSD P10505 Fastening Concept selection MetricsPush BoltPull Bolt in channelPull Shelf with bolt Cost132 Required Reinforcement132 Complexity233 Ease of Construction123 SCORE51110 Concept Selection 1.A. Support of Skew Angle Adjustment

7. Adjusting for Paper Weights Metrics Current Prototype ComplianceSpeed Optimize Gap Dimension Manually Optimize roller diameter Paper Filler Calendaring0+0+0+ Print Fusing0-0++0 Visual Defects000++0 Uniform Nip Pressure0000+0 Paper Weight Accommodation0+0+-+ User Friendly0+0-0- Abaqus Model0+0--+ Paper Stubbing0+0+0- Score040314 MSD P10505 Concept Selection 2. Adjusting for Paper Weights

8. MSD P10505 Concept Selection 2.A. Compliance

9. Possible Bearings to Compensate for Skew Adjustment MSD P10505 SKF Spherical Bearings (Maintenance-Free) Name Inner Diameter (mm)Angle of Tilt Static Load Rating (kN) Dynamic Load Rating (kN) GE 25 C25712751 GE 25 TXE-2LS257228137 GE 25 TXG3E-2LS257228137 GEH 25 C251716665.5 GEH 25 TXE-2LS2517290176 GEH 25 TXG3E-2LS2517290176 GEZ 100 TXE-2LS25.4616683

10. Final Design 2 MSD P10505

11. Specifications MSD P10505 P10505 Engineering Specifications Engr. Spec. #ImportanceSourceSpecification (description)Unit of MeasureMarginal ValueIdeal ValueComments/Status ES41Customer NeedProduct will fuse print across 95% of the page Percentage fused, Width of unfused,90% fusing95% fusing ES61Customer NeedProduct will vary in nip pressure less than 10% Width of Pressure Indication, Xerox Metric10% variation5% variation ES81Customer NeedProduct must be capable of adjusting to three skew anglesNumber of Settings2 anglesAnalog ES101Customer NeedProduct must adhere to Abaqus model created by XeroxYes/NoN/AYes ES121Customer NeedProduct must be able to reach a 1.9° skew angleDegrees1.8°-2.0°1.9° ES141Customer Need Product must be adjustable to the same skew angle to a 1/10th degree for ~25 runsStandard Deviation1/5th degree variation1/10th degree variation ES32Customer NeedProduct will minimally calendar printQualitativeModerateNone ES52Customer Need Product will produce trailing edge wrinkles less than once every twenty printsNumber1 wrinkle every 10 printsNo wrinkles ever ES113Customer NeedFeed rate must not decrease by more than 15%Torque15% reduction of speed5% reduction of speed ES132ImpliedProduct must be stable for a load of 4000 psiForceVibrationStationary ES13ImpliedProduct must be manufacturable within ~2 weekTime Required, Y/N4 weeks2 week ES71Customer Need Product must accommodate both 20 and 24 lb paper while meeting all other specificationsYes/No Accomodates 20 and 24 lb paper Accomodates all paper weights ES93ImpliedProduct will take less than 60 secs of user time to set up printTime Required120 sec0 secs ES153ImpliedProduct must be able to print >1000 copies without failureLife Cycle (Number of Prints)500 copies1000 ES24Customer NeedProduct must cost less than $3000Dollars$3,000$1,500 Importance Scale: 1-Highest, 4-Lowest

12. Brinkman Lab Submittal MSD P10505

13. Next Steps System Level Design Modifications First Design Review CAD Modeling Create DAQ system and Test MSD P10505

14. Team Fusion - Final Project Plan Project planTeam P10505MSD 1 Week 1 (11/30-12/6)Week 2 (12/7-12/13)Week 3 (12/14-12/20)BreakWeek 4 (1/4-1/10)Week 5 (1/11-1/17)Week 6 (1/18-1/24) MidweekFridayMidweekFridayMidweekFridayMidweekFridayMidweekFridayMidweekFriday Research Past Work Patent Research Past work from P09505 Project planning Schedule Work Breakdown Structure Gantt charts Baseline Verify motor outputs Acquire data Customer needs Interviews Affinity diagram Function Chart Customer Needs Ranking Customer Needs Review Concept selection Generation Pugh Concept Selection Concept Evaluation Benchmark Competitive Products Concept Improvement Select Optimum Design Present Initial Design Review Initial Design and Improve Present Modified Design Purchasing Purchase Components as they are Confirmed Modeling Calculate Nip pressure Analyze Roller Deflection Torsion Analysis Create CAD Model Real-Time DAQ System Create real-time data acquisition system Interface DAQ with hardware Testing Create Test Plan Design review System Design Review (midterm) Review and Improve on System Design Project Design Review