1. Environmentally Conscious Design & Manufacturing (ME592) Date: March 6, 2000 Slide:1 Environmentally Conscious Design & Manufacturing Class 1: Introduction Prof. S. M. Pandit

2. Environmentally Conscious Design & Manufacturing (ME592) Date: March 6, 2000 Slide:2 Contact Details Professor Sudhakar M. Pandit Office: 804 ME-EM Bldg. Phone: 906-487-2153 Fax: 906-487-2822 email: pand@mtu.edu Teaching Assistant: Huanran Xue Office: 401C ME-EM Bldg. Phone: 906-487-3396 Fax: 906-487-2822 email: hxue@mtu.edu

3. Environmentally Conscious Design & Manufacturing (ME592) Date: March 6, 2000 Slide:3 Web-based Materials The course web site can be accessed from: http://www.me.mtu.edu/~pand At the web-site, the following materials may be retrieved: - Lecture notes - Homework

4. Environmentally Conscious Design & Manufacturing (ME592) Date: March 6, 2000 Slide:4 Background ME 591: Engineering for the Environment Knowledge and skills that prepare engineers to address environmental quality and sustainability in their professional design and decisions.

5. Environmentally Conscious Design & Manufacturing (ME592) Date: March 6, 2000 Slide:5 Course Objective ME 592: Environmentally Conscious Design & Manufacturing Factors, concepts, methods and tools important in design and manufacturing of discrete products to minimize the life cycle cost including environmental damage.

6. Environmentally Conscious Design & Manufacturing (ME592) Date: March 6, 2000 Slide:6 Today’s Agenda Course Syllabus Course Overview Course Expectations Course Project

7. Environmentally Conscious Design & Manufacturing (ME592) Date: March 6, 2000 Slide:7 Course Syllabus This is a graduate level class-you will be expected to pursue topics on your own. Use the web and other references in addition to text and notes. This is a new area-leading edge-course is still evolving. Instructor is only a facilitator, the course is a team effort. Keep in mind the following

8. Environmentally Conscious Design & Manufacturing (ME592) Date: March 6, 2000 Slide:8 Overview - 1 Manufactured Product Effect on Environment Motivation Dimensions of ECDM Industrial Ecology Solutions? Assessment tools Analysis tools System modeling Decision-making Quantitative tools ME464,569,466, 566,667

9. Environmentally Conscious Design & Manufacturing (ME592) Date: March 6, 2000 Slide:9 Overview - 2 l Current Manufacturing practice is not sustainable. l The motivation to change is » compelling and » urgent l but the answers are not yet known.

10. Environmentally Conscious Design & Manufacturing (ME592) Date: March 6, 2000 Slide:10 l CO 2 levels l Consumption of fossil fuels l Environmental damage l Extermination of species l Loss of vegetation l Contamination of groundwater, lakes Motivation (why compelling)

11. Environmentally Conscious Design & Manufacturing (ME592) Date: March 6, 2000 Slide:11 l Rate of fossil fuel depletion l Environmental and health hazards due to »Toxic wastes »Radioactive wastes »Acid rain »Landfill problems Motivation (why urgent )

12. Environmentally Conscious Design & Manufacturing (ME592) Date: March 6, 2000 Slide:12 1860 6000 tons 100 tonsTons of C burnt Motivation (why urgent) l 6000 metric tons of Carbon being burnt in various forms of fuel (up from 100 tons in 1860) 1990

13. Environmentally Conscious Design & Manufacturing (ME592) Date: March 6, 2000 Slide:13 Pollution - 1 l CO 2 rise Since 1750, carbon dioxide in the air has risen by more than 30%, due to human activities. It could double by the year 2065.

14. Environmentally Conscious Design & Manufacturing (ME592) Date: March 6, 2000 Slide:14 l CH 4 rise Each molecule of methane traps heat 20 times more effectively than a carbon dioxide molecule. Pollution - 2

15. Environmentally Conscious Design & Manufacturing (ME592) Date: March 6, 2000 Slide:15 This chart shows how much warming could be caused by each of the gases that human activities release. Carbon dioxide accounts for three fourths of the predicted increase in the greenhouse effect. Manufacturing activity and pollution Pollution - 3

16. Environmentally Conscious Design & Manufacturing (ME592) Date: March 6, 2000 Slide:16 Solutions l Getting from here to there: » Reduce energy / goods / services » Change the way we satisfy our needs l Option #2! » Improve understanding of ECDM » Look for solution strategies » Computer for reference and quantitative tools

17. Environmentally Conscious Design & Manufacturing (ME592) Date: March 6, 2000 Slide:17 Industrial Ecology - 1 l Need to move towards “sustainability” » Industrial Ecology: – The means by which humanity can deliberately and rationally approach and maintain a desirable carrying capacity, given continued economic, cultural, and technological evolution.

18. Environmentally Conscious Design & Manufacturing (ME592) Date: March 6, 2000 Slide:18 Industrial Ecology - 2 l Systems view: » The concept requires that an industrial system be viewed not in isolation from it’s surrounding systems, but in concert with them. It is a systems view in which one seeks to optimize the total materials cycle from virgin material, to component, to product, to obsolete product, and to ultimate disposal.

19. Environmentally Conscious Design & Manufacturing (ME592) Date: March 6, 2000 Slide:19 Industrial Ecology - 3 l Factors to be optimized: ».. include resources, energy, and capital Raw Materials Manufacturing by-products Waste streams Economic dimension Thermodynamic view

20. Environmentally Conscious Design & Manufacturing (ME592) Date: March 6, 2000 Slide:20 Dimensions of ECDM - 1 Waste Streams Materials Reuse / Recycling Life Cycle Analysis Economics Energy Quality & the Environment Manufacturing Decision - Making

21. Environmentally Conscious Design & Manufacturing (ME592) Date: March 6, 2000 Slide:21 Dimensions of ECDM - 2 Life cycle analysis of products Design Material selection, design and manufacturing Reuse and recycling Raw Materials Manufacturing Use Post - Use

22. Environmentally Conscious Design & Manufacturing (ME592) Date: March 6, 2000 Slide:22 Grading Majority of grade will be based on project Mid Term Exam 20% Final Oral Presentation 20% Final Written Presentation 30% Final Exam 30%

23. Environmentally Conscious Design & Manufacturing (ME592) Date: March 6, 2000 Slide:23 Design Project Continue project begun in ME 591 Week 2 - At MTU: Oral report from each project group. Summarize progress to date and outline plans. - GM sites: Videotaped presentation summarizing progress to date and outlining future plans. Week5 Written project update due. Where do you stand, what has been accomplished since last update, what is left to do?