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Team: Derek Arnold Lawrence Derdzinski Athanasios Gkourlias Amber Mescher Chris Sangster Timothy Gallman Faculty Mentor: Dr. Ferat Sahin Sponsor: Getinge USA Corporation, Rochester, NY George Zima, Washing Engineer Manager TEAM PICTURE HERE
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Outline Project Overview Customer Needs Assessment Design Objectives and Performance Specifications Prototype Design Prototype Development Deliverables Recommendations
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Hospitals
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The Environment Capable of loading medical carts of various sizes Fully automated system
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Project Objectives Self-guided, fully automated robot, capable of loading medical carts of various sizes Two robots per system Interface with the Getinge Model 7800 Floor Loading Cart Washer Must have the capability of detecting and determining the type of medical cart Must be able to charge itself automatically The robot must safely attach to and navigate the medical carts
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Specifications Apply 50 lbs of Linear Force Carry a 150 lbs load No Service Space Size Detect and differentiate carts Avoid obstacles Traverse throughout a room Communication Safety Regulations Reliability and Life Expectancy
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Prototype Development Steps Software Development Specification document code Component building, qualifying, and testing Component group testing Task oriented testing
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Development Timeline
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Preliminary Design Towing 1 pin from robot Detection Camera/IR Power Lead Acid Batteries Control Cygnal Communication IR / Wired Drive 2 wheel, 1 caster Navigation Camera Object Avoidance IR Charging 24 Volt Wall Retro-fit Plate with receptacle and barcode
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Technical Specifications Microcontroller Cygnal 8051 F120 Cygnal 8051 F330 Hbridges HVW Technologies Motors Pin: Bison 175 DC parallel shaft gear motor 24 Volt 4.5 A Drive: Bison 746 DC right angle gear motor 24 Volt 3.6 A Encoders Bison 2 channel 30 count Camera CMU cam 1 Track sensors Lynxmotion TRA-01 IR Sensors Sharp GP2Y0D02YK Chassis Getinge 304 stainless steel sheet metal IR communication Firestick 1, Reynolds Electronics
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Software Description Software Development Asynchronous Prioritizing Case statements Algorithm Washer-robot communication Obstacle avoidance Line following Cart detection Color following Pin activation Towing Loading Charging
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Deliverables Charging station design Retrofit kit design Motor control Line following Cart detection IR communication Obstacle avoidance Encoder driving Pin activation
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Problems Faced Microcontroller Size Line following replacement False readings Camera incorrect firmware Wiring Noise and interfere Motors Reliability Slow delivery H-bridge Errors in firmware reliability
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Generation 2 suggestions Line following with camera Different H-bridges More control options Cooling Fan Different micrcontroller More UARTs More interrupts Additional cameras
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Questions
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