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16.7 Million Color LED Light Fixture Jeffrey Knorr Christopher Yope
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Project Definition Using very high output light emitting diodes (LED) and the United States Institute for Theatre Technology DMX512 control protocol, a 16.7 million color LED light fixture will be created and interfaced with a NSI MC6300 lighting controller.
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Block Diagram
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User Interface R G B
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Analytical Component
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Bit PositionDescription 1Start Bit – Logic Low 2-9Data bits – Starting with LSB 10-11Stop Bits – Logic High DMX-512 Data Frame Format DMX-512 Data Frame Format (two stop bits) DMX512 Protocol
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Task Responsibility JeffSharedChris PIC Research/SelectionPIC Programming Temperature Sensor Research/Selection LED Research/SelectionTestingLED Dimming Circuitry Webpage Project Construction DMX512 Protocol Analysis
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Sensor Selection Microchip TC1047A Vin between 2.5V and 5.5V 10mV per °C Voltage Slope Output ±0.5 °C Accuracy Low Running Current – Minimizes Self- Heating and More Accurate Result Small Size for Better Placement
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Sensor Use Total of 4 Sensors One for each color –Red, Green, Blue One for Ambient Temperature Needed to ensure that the LED’s do not overheat
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LED Selection LumiLEDs Luxeon Star and Star V LEDs State of the art LEDs LEDs require heatsinking to prevent overheating and to help maintain a low pn junction temperature ColorWavelength Luxeon Product Luxeon Part Number Lumen Output (Each LED) Forward Bias Voltage (VDC) Average Forward Current (mA) Max Junction Temp. (°C) Red625 nmStarLXHL-MD1D273.42350120 Green530 nmStarLXHL-MM1D302.95350120 Blue455 nmStar VLXHL-LR5C306.84700135
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Microcontroller Selection PICs are widely used in industry due to their low cost and relatively simple instruction set 18F458 features: Programmable Serial Interface, 4 PWM outputs, 10bit ADC, large internal memory (32kb Flash, 1.5kb RAM) Dual Inline Package Low Cost Simple System Integration
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Work Completed Microcontroller Acquired LED’s Acquired Temperature Sensor Acquired LED Testing Initial Dimming Circuit Design Power Supplies Acquired Initial Webpage Design
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Worked to be Completed Sensor Testing PIC Programming Finalize Dimming Circuit Website Construction Project Testing Report Demonstration
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Test Plan Test each subsystem individually Gradually combine subsystems and perform intermediate system tests Initial full system tests System Burn In (& temperature testing) Final thorough system testing
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Power Consumption
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System Cost
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Finish Questions? Comments? Suggestions?
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