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Shell Concepts
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Overview The shell is defined as an external casing of the robot excluding the platform. The shell’s material will therefore define its ability to protect the internal components and add to the overall appearance. The shell is defined as an external casing of the robot excluding the platform. The shell’s material will therefore define its ability to protect the internal components and add to the overall appearance.
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Needs Addressed SAFETY (1) Cost (5) Easy to manufacture (11) Robust (6) Wow Factor (3), (8)
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Issues Must be designed to provide safety to the robot. Should not reduce accessibility of components.
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CONCEPTS Aluminum A readily available material which can be obtained in various sizes that would accommodate our needs. As large as 1.22x1.22m (4x4’)A readily available material which can be obtained in various sizes that would accommodate our needs. As large as 1.22x1.22m (4x4’) Steel A common and durable building material.A common and durable building material. Acrylic Can be used in many industrial applications because of its lightweight and insulation properties.Can be used in many industrial applications because of its lightweight and insulation properties.
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Preliminary Analysis Aluminum ProsPros Lightweight Impressive finish (polished) Easy to machine Can be repaired ConsCons Expensive Lower strength Conductor CostCost 48x24x1/16”: $62.84 Acrylic ProsPros Easy to machine Lightweight High WOW factor Insulator ConsCons Weak Brittle CostCost 48x24x1/16”: $57.18 Steel ProsPros Very Strong Tight tolerances Inexpensive Reparable Easy to weld ConsCons Heavy Rust prone CostCost 48x24x1/16”: $57.18
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Final Concept Steel / Acrylic The scoring matrices showed that, according to our criteria based upon the customers needs, a steel shell would be the most advantageous material. Steel is the strongest material that we considered it is also cheaper than aluminum and plastic. Steel can also be very visually appealing.
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