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MEMS Endovascular Pressure Sensors
Jonathan Brickey, Niels Black, Charles Wang December 14, 2007
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Anatomy of the Heart Vena Cava Right Atrium Right Ventricle
Pulmonary Arteries Lungs Pulmonary Veins Left Atrium Left Ventricle Aorta Body
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Abdominal Aorta Aneurysm
2 cm 6 cm Healthy Blood Pressure Diastole: <80 mmHg (11 kPa) Systole: <120 mmHg (16 kPa) Hypertension Stage 2 Diastole: >100 mmHg (13 kPa) Systole: >160 mmHg (21 kPa)
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Prevalence of AAA 10th leading cause of death – 65-74 years old
5-7% men over 60 diagnosed with AAA 1-3% men over 65 experience aortic rupture 75-90% mortality rate from rupture 11:1 male:female ratio – years old
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Methods of Treatment Open Repair Endovascular Repair
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EndoSure by CardioMEMS
EndoSure Wireless AAA Pressure Measurement System Permanently implanted Radio frequency transmission Radio frequency powered Size of a paper clip Biocompatible
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Design Record Jay S. Yadav, M.D and Mark G. Allen
1995 – cofound CardioMEMS 2005 – EndoSure sensor invented April, 2007 – granted FDA approval Very stiff, very sensitive Works 8in away 3.2cm, 4.1cm and 5cm
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CNC wound coils, Kevlar membrane, Polyethelyene coating, Glass frame
Plastic deformation Semipermiable 6,4,2 mm, max distance 3cm 1967 C. C. Collins “Miniature Passive Pressure Transensor for Implanting in the Eye “
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1992 Lars Rosengren 1995, William N.Carr, NJIT Hartley Oscillator
1992 – distance 2.2 cm, Low sensitivity, Stray Capacitance (oxide layer) 1995 – Very good sensitivity
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Mark Allen, GA Tech Wireless micromachined ceramic pressure sensors GA Tech, under gov. grant for Intelligent Turbine Engines MURI Program 1 – glass conducts at high temp 2 – stiffer, less accurate, much higher temps, self packaged High temperature self packaged wireless ceramic pressure sensor
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2006 – Mark Allen, GA Tech Flexible Wireless Passive Pressure Sensors for Biomedical Applications Standard flexible electronics packaging techniques 11mm diameter 1 – short term, permiable 2 – long term, ceramic reference pressure
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Flexible Substrates: Types
Liquid Crystal Polymers (LCP) Almost as ordered as fully crystalline solids Chemically inert Easy to fabricate Polyamide Films Kapton-E (DuPont) thermal expansion coefficient same as Cu 13-50 micron thickness
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Flexible Substrates: Advantages
For machining application: Very high dimensional stability High etchability – heavily isotropic For biomedical applications: Flexibility allows less invasive implantation High levels of chemical inertness Talk about rolling for catheter insertions
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MEMS Screenprinting Additive process:
Mesh overlay – polyester or steel Places where material does not go are “painted” over Mesh screen placed on substrate, liquid poured over
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MEMS Screenprinting Advantages/Disadvantages: Cheap!
Does not require pressurization or extremely expensive equipment, like lithography Mesh can be reused Not particularly precise Features can be no smaller than mesh spacing (~50 µm) 50 micron =~ 4 layers of aluminum foil
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Lithography Lithography mask for Inductor-Capacitor setup
Cross-section of Cu application (Fonseca 2006)
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Capacitance vs. Pressure
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Power and Signal Transmission
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Final Output
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Problems in Simplification
Actual capacitor shape not circular: “…tapered in the center to reduce deflection and avoid shorting out the capacitor…” (Fonseca 2006) Circular model shorts out just before 13 kPa Inductance Very simplified: Most MEMS inductors use complicated programs 13 kPa = standard blood pressure
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Future Improvements Major limitations: Size, Sensitivity, Transmission Distance MEMS fabrication results in increased sensitivity Size and Transmission Distance invariably linked
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Other Possible Design Improvements
Finite element analysis of coil design inductance Substrates with low dielectric constants Hartley oscillators or other more complex CMOS for improving sensitivity or transmission distance
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References Wiemer, M., Frömel, J., Jia, C., Geßner, T., “Bonding and contacting of MEMS-structures on wafer level.” The Electrochemical Society - 203rd meeting, Paris (France), 2003 April 27- May 2 Fonseca, M.A.; English, J.M.; von Arx, M.; and Allen, M.G., "Wireless Micromachined Ceramic Pressure Sensor for High Temperature Applications," IEEE J. Microelectromechanical Systems, vol. 11, no.4, p (2002) Fonseca, M.A., Kroh, J., White, J., and Allen, M.G., “Flexible Wireless Passive Pressure Sensors for Biomedical Applications,” Tech. Dig. Solid-State Sensor, Actuator, and Microsystems Workshop (Hilton Head 2006), June 2006
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References (continued)
“New Medical Device Combines Wireless and MEMS Technology,” Physorg.com, February 03, 2006, December 08, 2007, < Rosengren, L., Backlund, Y., Sjostrom, T., Hok, E., and Svedbergh, B., “A System for Wireless Intra-Ocular Pressure Measurements Using a Silicon Micromachined Sensor,” (1992) Collins, C.C., “Miniature Passive Pressure Transensor for Implanting in the Eye,” IEEE Transactions on Biomedical Engineering, vol. BME-14, no. 2, April, 1967 Allen, M.G., “Implantable micromachined wireless pressure sensors: approach and clinical demonstration,” 2nd International Workshop on BSN 2005 Wearable and Implantable Body Sensor Networks, 2005, p
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