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An Environmental Improvement Program For Incentive Based Recycling The Trash Masters Zach Leatherman Travis Stubbendeck Tom Yarmer
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Contents 1 System Overview 2 Design Objectives 3 Technical Overview 4 Assumptions and Limitations 5 Testing 6 Cost 7 Status 8 Future Options
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1.0 System Overview 139 Million Americans 50% Take Advantage 1/3 of eligible material Existing Recycling Programs: Single Stream Pay as You Throw (PAYT)
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1.1 System Overview ConsumerRecyclables RFID Tagged Bin Preliminary Sort Collection Vehicle Weigh Material Determine Value Return Incentive $$$
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1.2 System Overview Four Specific Modules ID Module: Receptacle identification Sort Module: Preliminary sorting of materials Weight Module: weigh sorted material Comm. Module: software and hardware for communication and storage of data, including the web site.
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1.3 System Overview Benefits to: Consumer Collection Agencies Municipalities
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2.0 Design Objectives Guidelines in which the project must adhere to properly fit the specifications. Accuracy Usability Adaptability
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Accuracy RFID: Tags must be read accurately to properly identify each consumer. Conveyor Belt: Must have a high level of accuracy to ensure the weights of various materials for proper incentive. Weight Sensor: Needs to be precise so that a proper amount of money is refunded to each consumer. 2.1 Design Objectives
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Usability Weight Sensor Automation: The sensor are automatically monitored so that the data is logged without the collection agent being required to interact with it. Wireless Transfer: The Ebox automatically upload all of the collected data to the central server. 2.2 Design Objectives
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Adaptability RFID Tagged Receptacles: The ability to re- use existing curbside receptacles by just placing an RFID tag on them. Web Interface: Customer web interface can easily be changed to each company’s needs. Collection Vehicles: Existing collection vehicles to be outfitted with a conveyor belt. 2.3 Design Objectives
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3.0 Technical Overview Overview
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Conveyor Belt Small work of art Neoprene 10 inches wide 4, 3inch diameter PVC pipes 1/15 horsepower motor Geared slower Magnetic Head Pulley
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Magnetic Head Pulley Ferrous Material Non-Ferrous Material Legend
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RFID Reader PCProx from RFIdeas Connected to EBox through USB 1 to 3 inch range LED mounted on top to ensure tag is read every time Trash Receptacles could be designed to ensure tag is read
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Mobile Unit / EBox Runs Mobile Control program Windows CE Program written in C# Microsoft SQL Server 32MB of Flash memory Headless
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HandyBoard 6811 Microcontroller system Used for analog to 8-bit digital conversion Runs simple program that continuously reads weight from 2 load cells Outputs through RS232 Serial port
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Central Server Receives data from EBox through 802.11G Wireless signal Microsoft Windows XP Microsoft SQL Server Express Apache Server Runs web interface and billing system
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4.0 Assumptions and Limitations Small Scale Conveyor belt 1/3 width as in collection vehicle Magnets could be bigger or stronger for better seperation. RFID Reader Could be at 100% accuracy with controlled lifting mechanism from the collection vehicle (assuming lifting mechanism comes standard with vehicle)
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Cost The cost might not be viewed as worthwhile without government or city subsidizing our recycling efforts. This argument remains valid due to energy saved from recycling vs. making new material Aluminum Eddy currents: This process may be utilized post- ferrous seperation. But, has not yet been implemented in the Recycle Nation program. 4.1 Assumptions and Limitations
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5.0 Separation Testing B. Chicken of the Sea ( 0.8 oz ) A. Clam Chowder ( 2.8 oz ) D, E. Dog Food ( 1.6 oz ) C. Generic ( 1.2 oz ) A BCDE
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5.1 Separation Testing Results Possible Outcomes := {Hit, ½ Hit, Miss} Horizontal Test Vertical Test
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5.3 Separation Testing Tweaks Placement of Bins Separator to act as crutch for ferrous material Conveyor Operation Speed: 11 – 12 inches per second
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6.0 Cost Wood Supplies for Conveyor Frame$37.41 Conveyor Belting and Lacing$60.72 Miscellaneous Conveyor Supplies$70 Magnets$48.25 Load Cells (x2)$110 RFID Readers $189 20 RFID Tags$59 Wireless Bridge for EBox$79.99 Domain Name (recyclenation.org)$9.95 Total$664.32
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Conveyor Belt Price of fabricating a stand for the belt would not be valid due to placing it inside of the conveyor belt. RFID Tags Much cheaper if bought in bulk Reader, Load Cells, and Magnets Prices would stay relatively the same. 6.1 Cost
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7.0 Status ID Module: The RFID reader correctly reads and accurately reports tag identification numbers. Sort Module: Conveyor belt seperates ferrous from non-ferrous materials. Weight Module: Load cells being run from a HandyBoard and attached to the two containers on the belt. Comm. Module: Website: http://www.recyclenation.org http://www.recyclenation.org Load Cell and RFID Software are also operational
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8.0 Future Options Dynamic Web Upload Data Mining Eddy Current – Aluminum Seperation More Robust web interface with different levels of control
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