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ksjp, 7/01 MEMS Design & Fab Vertical electrostatic actuation of torsional mirrors A typical 1 axis torsional mirror Torsional spring Electrostatic actuators Flat, reflective mirror
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ksjp, 7/01 MEMS Design & Fab Vertical electrostatic actuation: problems Large angle + stability large gaps Large gaps small forces small torque Small torque flimsy springs Flimsy springs low resonant frequency!
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ksjp, 7/01 MEMS Design & Fab Mirror design Reflective mirror metallic coating Metallic coating thermal bimorph Curvature requirement thick silicon Thick silicon higher mass slow mirror
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ksjp, 7/01 MEMS Design & Fab 1DOF 2DOF
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ksjp, 7/01 MEMS Design & Fab 2DoF Micromirror anchor Back-side etched cavity anchor
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ksjp, 7/01 MEMS Design & Fab Challenges with this methodology Low SCS beam/structure must be compliant in z and stiff in x, y Performance is aspect-ratio limited => highSCS beam is too stiff Lateral actuation displaces the mirror laterally Lateral pull x z y
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ksjp, 7/01 MEMS Design & Fab Challenges – Lateral displacement Very little rotation due to vertical stiffness of low SCS yank leg Lateral pull dominates actuation
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ksjp, 7/01 MEMS Design & Fab Challenges: 2D mechanisms
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ksjp, 7/01 MEMS Design & Fab Bond/transfer results Long HF Release of TopSCS handle wafer Target wafer is a regular Si wafer
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ksjp, 7/01 MEMS Design & Fab Optical Comm Proof of Concept Receiver 1” lens, std. video CCD PCMCIA Frame grabber Software decoding Laser transmitter –4bps OOK –Laser pointer (Radio Shack)
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ksjp, 7/01 MEMS Design & Fab Laser Comm at 5.2 km 14 microW, ~1mrad 8 mW, ~1mrad 3 mW, ~100mrad Received by a CCD video camera with 3” aperture. During daylight, through light rain.
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ksjp, 7/01 MEMS Design & Fab Video Semaphore Decoding
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ksjp, 7/01 MEMS Design & Fab Smart Dust ’01 Goal
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ksjp, 7/01 MEMS Design & Fab CCR Interogator
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ksjp, 7/01 MEMS Design & Fab Smart Dust Mini Mote
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ksjp, 7/01 MEMS Design & Fab Simulation of CCR reflection Goal: predict impact of diffraction and non-flat, non-perpendicular mirrors Methodology: Divide faces into discrete rectangular elements Perform ray-tracing to determine direction and phase of each ray Sum Fraunhofer diffraction integrals from discrete elements. Author: Victor Hsu (with Joe Kahn, K. Pister, UCB; contact jmk@eecs.berkeley.edu)
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ksjp, 7/01 MEMS Design & Fab CCR Differential Scattering Cross-section Angle error, 1 side (Courtesy: Lixia Zhou, UCB lzhou@eecs.berkeley.edu) 0.5m rad 1m rad 8m rad
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ksjp, 7/01 MEMS Design & Fab 2D beam scanning laser lens CMOS ASIC Steering Mirror AR coated dome
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ksjp, 7/01 MEMS Design & Fab 6-bit DAC Driving Scanning Mirror Open loop control Insensitive to disturbance Potentially low power
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ksjp, 7/01 MEMS Design & Fab ~8mm 3 laser scanner Two 4-bit mechanical DACs control mirror scan angles. ~6 degrees azimuth, 3 elevation
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ksjp, 7/01 MEMS Design & Fab Optical Communication 0-25%25% Path loss Loss = A receiver / (4 d 2 ) / G ant Antenna Gain = 4 / ½ 2
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ksjp, 7/01 MEMS Design & Fab Theoretical Performance P total = 100uW P t = 10uW ½ = 1mrad BR = 5 Mbps A receiver = 0.1mm 2 P r = 10nW (-50dBm) P total = 50uW SNR = 15 dB 5m 20pJ/bit!
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ksjp, 7/01 MEMS Design & Fab Theoretical Performance P total = 50mW P t = 5mW ½ = 1mrad BR = 2 Mbps A receiver = 1m 2 P r = 10nW (-50dBm) P total = 50uW /pixel SNR = 17 dB 500km 25nJ/bit!
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ksjp, 7/01 MEMS Design & Fab Satellite Imagery
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ksjp, 7/01 MEMS Design & Fab Goal:10 Mbps; 10 km; 1 cm 3
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ksjp, 7/01 MEMS Design & Fab 1 Mbps CMOS imaging receiver
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ksjp, 7/01 MEMS Design & Fab Augmented Reality Lau, Muller, Solgaard and students
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ksjp, 7/01 MEMS Design & Fab Laser pointer projector R G B Erase Clear 3axis gyro 2D RGB projector Stabilized laser pointer Hand-held projector Virtual whiteboard Track user motions while drawing Refresh at 30 Hz
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ksjp, 7/01 MEMS Design & Fab Displays and screen doors Display Array of pixels RGB(x,y) RGB(x,y, , ) Screen door
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ksjp, 7/01 MEMS Design & Fab Virtual window Pixel array Each pixel like a pinhole camera Max pixel power: 5mW out, 5mm^2 Array power (out): 1kW/m^2 Power in: 50mW/pixel Power in: 10kW/m^2 !
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ksjp, 7/01 MEMS Design & Fab HDTV window Pixel array 2000x1000 array 1mm^2, 1mW out pixels Full video on each pixel Optical power out: 2kW Shadows Heat! (w/o sunburn) Home defense Uncompressed data rate: ~20 Tbps
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ksjp, 7/01 MEMS Design & Fab HDTV window – more realistic Pixel array Eye tracking (multi-user) ~25/cones/pixel/face Data rates ~few video streams 10W/m^2 (bright indoor) 10uW/pixel average Array power << kW For each pixel For each face draw 5x5 grid ;
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