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Flexibility
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Flexibility Defined A crosscutting capacity, flexibility is the ease with which the system can respond to uncertainty (variability) in a manner to sustain or increase its value delivery. It should be noted that uncertainty is a key element in the definition of flexibility. Uncertainty can create both risks and opportunities in a system, and it is with the existence of uncertainty that flexibility becomes valuable.
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Importance of Flexibility Flexibility is used to absorb variation. Sources of variability include: demand (item mix and volume), supply, product or service, process, and resource (workforce and equipment).
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Flexibility Types 1.Volume (market): ability to operate profitably at varying output levels 2.Product: ability to adapt to process new and different products (variety and product development speed), may come from machines, materials handling, operations, etc. 3.Process: ability to produce a set of various current parts, may come from machines, materials handling, operations, routing, etc. 4.Expansion: The ability to increase/decrease the capacity of a system Many of the flexibility types are linked to each other Increasing one flexibility type also increases another, but in some cases tradeoffs between two flexibility types exists.
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Achieving Flexibility 1.Technology: e.g., flexible manufacturing system (FMS) 2.Low set-up time and cost: SMED 3.Multi-skilled workers and versatile processing equipment 4.Reserve capacity 5.Dependable, rapid suppliers 6.Others?
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Flexibility and Customization Customization is the ability to tailor a product or service offering, i.e., allowing customer preferences to drive production or service offerings and distribution processes. Mass customization is delivering a customized good or service while achieving cost, speed, and quality objectives. Flexibility is the key to achieving these objectives while offering customization.
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