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OPERATIONS MANAGEMENT for MBAs Second Edition
Meredith and Shafer Prepared by Scott M. Shafer Wake Forest University John Wiley and Sons, Inc.
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Chapter 12: Project Management
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Chapter 12: Project Management
Introduction Chapter 12: Project Management
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Previous Examples of Projects
Transporting Olympic Flame (Chapter 1) Product Development Projects in Chapter 4 (Thermos’s electric grill) Mercedes-Benz facility location (Chapter 6) Chapter 12: Project Management
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Viper Development Project
Project team given 3 years to go from concept to roadster. Needed to develop new 8.0-litter V-10 aluminum engine and new high performance six-speed transmission. Comparable projects usually require five years at Chrysler. Chapter 12: Project Management
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Viper Development Project continued
Project team members hand-picked. Artemis Prestige selected to help manage project ability to track several projects concurrently interactive use provide broad picture of entire project help identify the impact of each activity on the ultimate completion of the project Chapter 12: Project Management
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Viper Development Project: An Overwhelming Success
First test engine required less than a year to develop. Transmission developed in 1.5 years compared to the usual 5 to 6 years. Many important innovations in the frame, body, and brakes were incorporated . Chapter 12: Project Management
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Zeneca Pharmaceuticals
Mission is the development of new drugs for the medical community. The development of a new drug is a complex project with typical durations of 10 years. Chapter 12: Project Management
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Zeneca Pharmaceuticals: Major Steps in Drug Development
Preclinical Testing Investigational New Drug Human Clinical Testing three separate phases New Drug Application Approval Chapter 12: Project Management
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Differences Between Pharmaceutical R&D Projects and Other Industries
Final product is information rather than a physical product. Long duration, extreme costs, and high chances for failure. Chapter 12: Project Management
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Chapter 12: Project Management
Background Project management concerned with managing organizational activities. Often used to integrate and coordinate diverse activities. Projects are special types of processes. Chapter 12: Project Management
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Chapter 12: Project Management
Examples of Projects Constructing highways, bridges, tunnels and dams Erecting skyscrapers, steel mills, and homes Organizing conferences and conventions Managing R&D projects Running political campaigns, war operations, and advertising campaigns Chapter 12: Project Management
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Reasons for Growth in Project Operations
More Sophisticated Technology Better-Educated Citizens More Leisure Time Increased Accountability Higher Productivity Faster Response to Customers Greater customization for customers Chapter 12: Project Management
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Chapter 12: Project Management
Planning the Project Chapter 12: Project Management
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Life Cycle of a Project (Stretched-S)
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Life Cycle of a Project (Exponential)
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Organizing the Project Team
Ad Hoc Project Form Weak Functional Matrix Strong Project Matrix Chapter 12: Project Management
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Types of Project Team Members
Those having a long-term relationship with the project. Those that the PM will need to communicate with closely. Those with rare skills necessary to project success. Chapter 12: Project Management
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Work Breakdown Structure
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Project Master Schedule
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Complexity of Scheduling Project Activities
Large number of activities Precedence relationships Limited time of the project Chapter 12: Project Management
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Planning and Scheduling Projects
Planning. Determining what must be done and which tasks must precede others. Scheduling. Determining when the tasks must be completed; when they can and when they must be started; which tasks are critical to the timely completion of the project; and which tasks have slack and how much. Chapter 12: Project Management
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Scheduling the Project: PERT and CPM
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Chapter 12: Project Management
Terminology Activity Event Network Path Critical Path Critical Activities Dummy Activities Chapter 12: Project Management
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Project Planning When Activity Times are Known
Inputs activity completion times activity precedence relationships Outputs graphical representation of project time to complete project identification of critical path(s) and activities activity and path slack earliest start, earliest finish, latest start, and latest finish times for each activity Chapter 12: Project Management
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Chapter 12: Project Management
Example Chapter 12: Project Management
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Network Diagram 2 4 1 6 3 5 Paths Time Slack A-D-F 35 0 A-C-E-G 33 2
B(7) E(4) G(14) 3 5 Paths Time Slack A-D-F A-C-E-G B-E-G critical path
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Early Start and Finish Times
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Latest Start and Finish Times
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Activity Slack Time TES = earliest start time for activity
TLS = latest start time for activity TEF = earliest finish time for activity TLF = latest finish time for activity Activity Slack = TLS - TES = TLF - TEF Chapter 12: Project Management
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Chapter 12: Project Management
Path Slack Duration of Critical Path - Path Duration Path Slack Chapter 12: Project Management
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Chapter 12: Project Management
Activity Slack Times Chapter 12: Project Management
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Project Planning When Activity Times are Uncertain
Inputs Optimistic (to), most likely (tm), and pessimistic (tp) time estimate for each activity activity precedence relationships Outputs graphical representation of project expected activity and path completion times variance of activity and path completion times probability that project completed by specified time Chapter 12: Project Management
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Expected Activity Time and Variance of Activity Time
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Example Chapter 12: Project Management
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Network Diagram with Expected Activity Times and Variances
[5.5, 0.694] [10, 0.0] 2 4 D [11.5, 0.913] F A 1 [4.83, 0.250] C 6 B [7.0, 0.444] G E [4.33, 1.0] 3 5 [4.0, 0.111] Chapter 12: Project Management
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Expected Completion Time and Variance of Path A-D-F
= 27 Path Variance = = 1.607 Chapter 12: Project Management
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Path Expected Times and Variances
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Probabilities of Completion
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Probability of Project Being Completed on or Before Time 25
Only path A-D-F has reasonable chance of taking 25 or more: From standard normal table in Appendix A, there is a 5.82% chance of completing project on or before time 25. Chapter 12: Project Management
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Probability of Path A-D-F being Completed on or Before Time 25
5.82% Chapter 12: Project Management
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Plan E Project Operations Network
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Proper Use of Dummy Activities
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Activity Expected Times and Variances
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Simulating Project Completion Times with Spreadsheets
F D B E Chapter 12: Project Management
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Simulating Project Completion Times
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Project Management Software Capabilities
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Microsoft Project’s Gantt Chart
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Pert Chart Generated by Microsoft Project
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Calendar of Activities Created by Microsoft Project
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Controlling the Project: Cost and Performance
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Variance Report Cost standard determined using engineering estimates or analysis of past performance Actual cost monitored and compared with cost standard Project manager can exert control if difference between standard and actual (called a variance) is considered significant. Chapter 12: Project Management
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Cost-Schedule Reconciliation Charts
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Earned Value Chart Chapter 12: Project Management
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Goldratt’s Critical Chain
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Introduction Similar issues that trouble people about working on projects regardless of type of project unrealistic due dates too many changes resources and data not available unrealistic budget These issues/problems related to need to make trade-offs To what extent are these problems caused by human decisions and practices? Chapter 12: Project Management
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Three Project Scenarios
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Project Completion Time Statistics Based on Simulating Three Projects 200 Times Chapter 12: Project Management
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Observations Average Completion Times Implications of Assuming Known Activity Times Shape of the Distribution Worker Time Estimates Impact of Inflated Time Estimates Student Syndrome Chapter 12: Project Management
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Multitasking Chapter 12: Project Management
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Alternative Gantt Charts for Projects A and B
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Common Chain of Events Underestimate time needed to complete project assumption of known activity times and independent paths Project team members inflate time estimates Work fills available time student syndrome early completions not reported Chapter 12: Project Management
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Common Chain of Events continued
Safety time misused Misused safety time results in missed deadlines Hidden safety time complicates task of prioritizing project activities Lack of clear priorities results in poor multitasking Chapter 12: Project Management
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Common Chain of Events concluded
Poor multitasking increases task durations Uneven demand on resources also results due to poor multitasking More projects undertaken to ensure all resources fully utilized More projects further increases poor multitasking Chapter 12: Project Management
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Chapter 12: Project Management
Reversing the Cycle Reduce number of projects assigned to each individual Schedule start of new projects based on availability of bottleneck resources Reduce amount of safety time added to individual tasks and then add some fraction back as project buffer activity durations set so that there is a high probability the task will not be finished on time Chapter 12: Project Management
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The Critical Chain Longest chain of consecutively dependent events considers both precedence relationships and resource dependencies Project Buffer Feeding Buffer Chapter 12: Project Management
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Sample Network Diagram
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Figure 6-25 Project and Feeder Buffers
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Chapter 12: Project Management
Copyright Copyright 2002John Wiley & Sons, Inc. All rights reserved. Reproduction or translation of this work beyond that named in Section 117 of the United States Copyright Act without the express written consent of the copyright owner is unlawful. Requests for further information should be addressed to the Permissions Department, John Wiley & Sons, Inc. Adopters of the textbook are granted permission to make back-up copies for their own use only, to make copies for distribution to students of the course the textbook is used in, and to modify this material to best suit their instructional needs. Under no circumstances can copies be made for resale. The Publisher assumes no responsibility for errors, omissions, or damages, caused by the use of these programs or from the use of the information contained herein. Chapter 12: Project Management
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