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Problems from Industry: Case Studies Huaxiong Huang Department of Mathematics and Statistics York University Toronto, Ontario, Canada M3J 1P3 http://www.math.yorku.ca/~hhuang Supported by: NSERC, MITACS, Firebird, BCASI
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Outline Stress Reduction for Semiconductor Crystal Growth. –Collaborators: S. Bohun, I. Frigaard, S. Liang. Temperature Control in Hot Rolling Steel Plant. –Collaborators: J. Ockendon, Y. Tan. Optimal Consumption in Personal Finance. –Collaborators: M. Cao, M. Milevsky, J. Wei, J. Wang.
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Stress Reduction during Crystal Growth Growth Process: Simulation:
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Problem and Objective Problem:Objective: model and reduce thermal stress Dislocations Thermal Stress
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Full Problem Temperature + flow equations + phase change:
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Basic Thermal Elasticity Thermal elasticity Equilibrium equation von Mises stress Resolved stress (in the slip directions)
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A Simplified Model for Thermal Stress Temperature Growth (of moving interface) Meniscus and corner Other boundary conditions
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Non-dimensionalisation Temperature Boundary conditions Interface
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Approximate Solution Asymptotic expansion Equations up-to 1 st order Lateral boundary condition Interface Top boundary
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0 th Order Solution Reduced to 1D! Pseudo-steady state Cylindrical crystals Conic crystals
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1 st Order Solution Also reduced to 1D! Cylindrical crystals Conic crystals General shape Stress is determined by the first order solution (next slide).
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Thermal Stress Plain stress assumption Stress components von Mises stress Maximum von Mises stress
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Size and Shape Effects
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Shape Effect II Convex ModificationConcave Modification
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Stress Control and Reduction Examples from the Nature [taken from Design in Nature, 1998 ]
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Other Examples
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Stress Control and Reduction in Crystals Previous work –Capillary control: controls crystal radius by pulling rate; –Bulk control: controls pulling rate, interface stability, temperature, thermal stress, etc. by heater power, melt flow; –Feedback control: controls radial motion stability; –Optimal control: using reduced model (Bornaide et al, 1991; Irizarry- Rivera and Seider, 1997; Metzger and Backofen, 2000; Metzger 2002); –Optimal control: using full numerical simulation (Gunzburg et al, 2002; Muller, 2002, etc.) ; –All assume cylindrical shape (reasonable for silicon); no shape optimization was attempted. Our approach –Optimal control: using semi-analytical solution (Huang and Liang, 2005); –Both shape and thermal flux are used as control functions.
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Stress Reduction by Thermal Flux Control Problem setup Alternative (optimal control) formulation Constraint
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Method of Lagrange Multiplier Modified objective functional Euler-Lagrange equations
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Stress Reduction by Shape Control Optimal control setup Euler-Lagrange equations
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Results I: Conic Crystals Three Flux VariationsStress at Final Length History of Max Stress
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Results II: Linear Thermal Flux Crystal Shape Max Stress Growth Angle
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Results III: Optimal Thermal Flux Crystal Shape Max Stress Growth Angle
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Parametric Studies: Effect of Penalty Parameters Crystal ShapeMax Stress Growth Angle
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Conclusion and Future Work Stress can be reduced significantly by control thermal flux or crystal shape or both; Efficient solution procedure for optimal control is developed using asymptotic solution; Sensitivity and parametric study show that the solution is robust; Improvements can be made by – incorporating the effect of melt flow (numerical simulation is currently under way); –incorporating effect of gas flow (fluent simulation shows temporary effect may be important); –Incorporating anisotropic effect (nearly done).
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Temperature Control in Hot-Rolling Mills Cooling by laminar flow Q1: Bao Steel’s rule of thumb Q2: Is full numerical solution necessary for the control problem?
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Model Temperature equation and boundary conditions
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Non-dimensionalization Scaling Equations and BCs Simplified equation
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Discussion Exact solution Leading order approximation Temperature via optimal control
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Optimal Consumption with Restricted Assets Examples of illiquid assets: –Lockup restrictions imposed as part of IPOs; –Selling restrictions as part of stock or stock-option compensation packages for executives and other employees; –SEC Rule 144. Reasons for selling restriction: –Retaining key employees; –Encouraging long term performance. Financial implications for holding restricted stocks: –Cost of restricted stocks can be high (30-80%) [KLL, 2003]; Purpose of present study: –Generalizing KLL (2003) to the stock-option case.; –Validate (or invalidate) current practice of favoring stocks.
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Model Continuous-time optimal consumption model due to Merton (1969, 1971): –Stochastic processes for market and stock –Maximize expected utility
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Model (cont.) –Dynamics of the option –Dynamics of the total wealth –Proportions of wealth
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Hamilton-Jacobi-Bellman Equation A 2 nd order, 3D, highly nonlinear PDE.
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Solution of HJB First order conditions HJB Terminal condition (zero bequest) Two-period Approach
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Post-Vesting (Merton) Similarity solution Key features of the Merton solution –Holing on market only; –Constant portfolio distribution; –Proportional consumption rate (w.r..t. total wealth).
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Vesting Period (stock only) Incomplete similarity reduction Simplified HJB (1D) Numerical issues –Explicit or implicit? –Boundary conditions; loss of positivity, etc.
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Vesting Period (stock-option) Incomplete similarity reduction Reduced HJB (2D) Numerical method: ADI.
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Results: value function
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Results: optimal weight and consumption
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Option or stock?
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