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Mathematical Models and Novelty in Steels www.msm.cam.ac.uk/phase-trans Tata Steel Jamshedpur
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teraT1 000 000 000 000 gigaG1 000 000 000 megaM1 000 000 kilok1 000 hectoh1 00 decada1 0 1 decid0.1 centic0.01 millim0.001 micro 0.000 001 nanon0.000 000 001 picop0.000 000 000 001
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Problem: to design a bulk nanocrystalline steel which is very strong, tough, cheap ….
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Brenner, 1956
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Scifer, 5.5 GPa and ductile Kobe Steel
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1 Denier: weight in grams, of 9 km of fibre 50-10 Denier Scifer is 9 Denier
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Morinobu Endo, 2004
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Claimed strength of carbon nanotube is 130 GPa Edwards, Acta Astronautica, 2000 Claimed modulus is 1.2 TPa Terrones et al., Phil. Trans. Roy. Soc., 2004
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Equilibrium number of defects (10 20 ) Strength of a nanotube rope 2 mm long is less than 2000 MPa
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Strength produced by deformation limits shape: wires, sheets... Strength in small particles relies on perfection. Doomed as size increases. Summary
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Smallest size possible in polycrystalline substance?
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Yokota & Bhadeshia, 2004
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Thermomechanical processing limited by recalescence Summary Need to store the heat Reduce rate Transform at low temperature
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Swallow and Bhadeshia, 1996
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cementite forced to inherit the substitutional solutes in parent Lord, Bhadeshia, Svensson, 2003
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Kozeschnik & Bhadeshia, 2005
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Temperature / °C Lengthening rate / m s -1 Bhadeshia, 1985
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Quasichemical approximation, atoms are not distributed at random. Pairs of atoms are treated as independent entities Solution models
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Distant and near-neighbours
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Reference state Chen, Hansip & Bhadeshia, 2004
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2.17 eV -0.17 eV Chen, Hansip & Bhadeshia, 2004
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Bhadeshia, 1981
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0 200 400 600 800 00.20.40.60.811.21.4 Carbon / wt% Temperature / K Fe-2Si-3Mn-C wt% B S M S
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1.E+00 1.E+04 1.E+08 00.511.5 Carbon / wt% Time / s Fe-2Si-3Mn-C wt% 1 month 1 year
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Chatterjee & Bhadeshia, 2004 Fe-1.75C-Si-Mn wt%
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wt% Low transformation temperature Bainitic hardenability Reasonable transformation time Elimination of cementite Austenite grain size control Avoidance of temper embrittlement
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Temperature Time 1200 o C 2 days 1000 o C 15 min Isothermal transformation 125 o C-325 o C hours-months slow cooling Air cooling Quench AustenitisationHomogenisation
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0 100 200 300 400 500 600 700 1.E+001.E+021.E+041.E+061.E+08 Time / s Temperature/ o C B S ~ 350 o C M S = 120 o C
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200 Å Mateo, 2002
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Low temperature transformation: 0.25 T/T m Fine microstructure: 20-40 nm thick plates Harder than most martensites (710 HV) Carbide-free Designed using theory alone
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200 Å Very strong Huge uniform ductility No deformation No rapid cooling No residual stresses Cheap Uniform in very large sections
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Hammond and Cross, 2004 Velocity km s -1 Stress / GPa
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“more serious battlefield threats”
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ballistic mass efficiency consider unit area of armour
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Charpy fatigue corrosion tensile critical stress intensity
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non-linear functions
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Brun, Robson, Narayan, MacKay & Bhadeshia, 1998
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Kimura et al., 2001
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precipitates solid solution iron + microstructure 550 °C 600 °C Murugananth & Bhadeshia, 2001 Components of Creep Strength, 2.25Cr1Mo
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Howard Stone
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