Presentation is loading. Please wait.

Presentation is loading. Please wait.

L05 - Advanced PLC Topics For Micro800® Controllers With Motion Capabilities And CIP Messaging Functionality Hands-on Lab.

Similar presentations


Presentation on theme: "L05 - Advanced PLC Topics For Micro800® Controllers With Motion Capabilities And CIP Messaging Functionality Hands-on Lab."— Presentation transcript:

1 L05 - Advanced PLC Topics For Micro800® Controllers With Motion Capabilities And CIP Messaging Functionality Hands-on Lab

2 Agenda Micro800 Family What’s New - Connected Components Workbench Release 7.00 Micro800 PTO Motion Connected Components Accelerator Toolkit (CCAT) Hands-on Lab Introduction

3 Micro800 Controller Family
Nano PLC Micro PLC Micro810 Programmable relay replacer and timer Micro820 For simpler standalone machines and remote automation Micro830 For standalone machines with motion Performance/Features Micro850 For standalone machines with motion and more I/O and Ethernet connectivity Local I/O Analog I/O Each controller is cost and performance optimized for specific applications

4 Agenda Micro800 Family What’s New - Connected Components Workbench Release 7.00 Micro800 PTO Motion Connected Components Accelerator Toolkit (CCAT) Hands-on Lab Introduction

5 What is new in Connected Components WorkbenchTM Release 7 (CCW R7)?
Automatic notification Sample code and projects

6 Diagnose - Communication
The Diagnose button will be enabled only when connected to controller Available for Serial and Ethernet communications

7 Data_Value_Upload_Download
Data value upload/download feature is only available in CCW R7 and works only with Micro820/830/850 controllers During upload Project Values are always uploaded into the project Note: If both Initial Value and Project Value exists, then initial value takes precedence.

8 Lost Project Scenario Able to go directly to debug mode after discovery and upload the project from the controller without having to compile and re-download

9 Communication Timeout
User can set the timeout period to reduce the connection issues while connecting to the controller over VPN

10 Program Order Enhancement
“Drag and Drop” to change Program’s order The Program with any interrupt will move to the bottom automatically, and there is also a special icon on it When the assigned interrupts are removed, the Program will be back to original position

11 Memory Usage Easier to visualize program and data memory

12 Micro810_LCD_Variable Use the LCD Variables View to select the variables to monitor using the Remote LCD

13 Data Protection (Micro830 & Micro850)
Protect a list of user-defined global variables that will retain their values when restoring a controller project from a memory module Note: For more details check CCW Help

14 Variable Import/Export
Allows you to export or import variables to and from a Microsoft® Excel® spreadsheet Able to export and import local or global variables Note: For more details check CCW Help

15 Ladder Editor Uses space more efficiently

16 PanelViewTM Plus and OPC Support
PanelView Plus and OPC support using CIP Symbolic (instead of Modbus) Browse native tags/variables in Micro800 controller from FT View Studio 8.0 OPC Server support with FT Gateway Requires RSLinx® Enterprise (CPR 9 SR7), same as in FT View Studio 8.0

17 Agenda Micro800 Family What’s New - Connected Components Workbench Release 7.00 Micro800 PTO Motion Connected Components Accelerator Toolkit (CCAT) Hands-on Lab Introduction

18 Basic Concept Of Pulse Train Outputs
Typically PTO Motion is for precise positioning applications that require more flexibility than provided by Index Positioning Also used for precise velocity control especially if position registration is required. (Not used for torque control) A pulse rotates the motor by a fractional amount (e.g. 1/2000 revolution) Pulse 1 Pulse 2 Pulse 3 Pulse 4 PTO is low cost and good performance. Can be interfaced using low cost shielded wiring to any component servo drive. Pulse Train Output (PTO) - 24V Direction Pulse

19 PTO Type Of Motion Control
Motion planner in controller sends commands to Kinetix® 3 servo drive Kinetix 3 servo drives sends power to the motor and receives feedback from the encoder

20 Micro800 Motion Features Support up to 3 axis with PTO
Compatible with Kinetix 3/300, and 3rd party drives that support PTO Exact position registration of PTO axis with Touch Probe Available on Micro830 and Micro850 Easy to use GUI for configuring the motion Create and configure axes in CCW using 5 simple-to-use configuration screens Use the Axis Monitor to see important information about the status of axes Dedicated motion instructions Easy-to-use motion instructions Reduce the complexity of motion programming

21 Program Example: Homing
Axis homing Axis Homed Left Limit Sensor Home Sensor Right Limit Sensor Motor Moving part at the right (positive) side of Home switch before homing starts Moving part moves to its left side (in Negative direction); When home switch is detected, the moving part decelerates to stop; Moving part moves back (in Positive direction) in creep velocity to detect home switch on->off edge; Once home switch on->off is detected, record the position as mechanical home position, and decelerate to stop; Move to the configured home position (the mechanical home position recorded during moving back sequence, plus the home offset configured in Axis configuration in CCW GUI).

22 Wide Variety Of Motion Applications
Packaging VFFS (Vertical Form Fill and Seal) Case Erector Stretch wrapping Material Handling Conveyors Sorters Pick and Place Cutting Energy Solar PV Two-axis positioning Solar Thermal single-axis positioning

23 Agenda Micro800 Family What’s New - Connected Components Workbench Release 7.00 Micro800 PTO Motion Connected Components Accelerator Toolkit (CCAT) Hands-on Lab Introduction

24 PowerFlex® & Kinetix Drives
Connected Components Accelerator Toolkit (CCAT) Your Machine Sample Code PowerFlex® & Kinetix Drives Connected Components Accelerator Toolkit (CCAT) Assists with product selection Jumpstarts the CAD documentation Provides sample machine and application code for logic and HMI Using this tool results in Significantly reduced development time Enhanced performance

25 Connected Components Accelerator Toolkit (CCAT)
The CCAT includes automation engineering design tools for the entire machine control application development. - Bill of Material - CAD - Logic - HMI - Quick Start The CCAT allows Machine Builders to significantly reduce design time and cost; allowing them to concentrate on the intellectual property that produces compelling and differentiating machine features. Bill of Material Files Programming for control and configuration Writing Diagrams and Panel Layout Drawings HMI Screens for status and diagnostics Quick Start for Base System Setup

26 Agenda Micro800 Family What’s New - Connected Components Workbench Release 7.00 Micro800 PTO Motion Connected Components Accelerator Toolkit (CCAT) Hands-on Lab Introduction

27 Hands-on Lab Introduction
In this lab, you will program a simple labeling application with Servo and AC motors for your customer’s machine. The picture above shows the parts you have in the machine and these parts correspond to what you have in the demo kit: The conveyor belt is driven by the PowerFlex 4M AC drive and motor, the labeling head is driven by the Kinetix® 3 Servo drive and motor, and the label sensor is connected from the proximity sensor at the AC motor to the Micro850 controller input terminal 4.

28 Hands-on Lab Introduction
Get a head start! The starting project you will use consists of two building blocks from the Connected Components Accelerator Toolkit (CCAT) – ‘PowerFlex 4 Speed Control’ and ‘Kinetix 3 PTO Motion Control’. This will give you a head start in your labeling application program development. In this lab, you will: Learn how the template in the starting project gives you a head start Explore the ‘Application Sequences’ in your starting project Try the different device functions through their HMI face plates Create your labeling application program using the template Operate and troubleshoot your labeling machine in Auto mode

29 Advanced PLC Topics For Micro800® Controllers With Motion Capabilities and CIP Messaging Functionality


Download ppt "L05 - Advanced PLC Topics For Micro800® Controllers With Motion Capabilities And CIP Messaging Functionality Hands-on Lab."

Similar presentations


Ads by Google