Download presentation
Presentation is loading. Please wait.
1
PRODUCT SELECTION & COMPARISON
Surface Mount Chip Fuses
2
Fuse is over-current protection device
PRODUCT TRAINING SMT Fuses Fuse is over-current protection device Under adverse over-current conditions the fuse operates to ‘open’ and protect the electronic equipment from damage due to excessive current flow The goal in selection the proper fuse is to select device rating which will operate trouble-free until adverse conditions occur In ideal case, need to know the following information to make the best fuse selection Circuit voltage (VDC or VAC) Nominal operating current Interrupting Rating Ambient Temperature Overload Conditions & Opening Times Maximum available fault current Inrush, Pulse or Surge current waveform
3
1.) Circuit Voltage & Voltage Rating:
PRODUCT TRAINING SMT Fuses 1.) Circuit Voltage & Voltage Rating: Maximum operating voltage should not exceed the fuse rated voltage NFVC6125F = 125VAC/160VDC (up to 10A); 65VAC/ (above 10A) NFVC6125H = 250VAC (all ratings) NFVC6125S = 125VAC (all ratings) Rule of thumb - DO NOT use 125VAC rated fuse in circuit application operating at greater than 125VAC 2.) Normal Operating Current Fuses must function without opening, under rated current conditions (rated +25℃) for a least 4 hours Rule of thumb - operate at no more than 75% of fuse current +25℃ 3.) Interrupt Rating: Interrupt rating can also be referenced as 'breaking capacity' or 'short circuit rating‘ of the fuse, and is a safety rating for the maximum current that can safely be interrupted by the fuse under rated voltage. Rule of thumb - A fuse with a low interrupting rating should NOT be used in circuit applications where higher fault current could exist, as the fuse could fail potentially cause a safety hazard (i.e. arcing, fire or fracture) upon opening
4
4.) Ambient Temperature:
PRODUCT TRAINING SMT Fuses 4.) Ambient Temperature: When operating at temperatures above or below +25℃, please refer to the temperature derating curve found on product specifications Rule of thumb – Derate the current rating of the fuse with increasing operating temperature 5.) Overload Conditions and Opening Times: Electrical overload condition is abnormal excessive current flow condition within the electrical circuit, which exceeds the circuit’s normal full load current condition. For fuses, the first overload condition point is typically 200% to 300% of fuse current rating Overload curve, at left, shows 1.0A fuse opening in one second with between 200% ~ 300% (2.0A ~ 3.0A) applied
5
6.) Maximum Available Fault Current:
PRODUCT TRAINING SMT Fuses 6.) Maximum Available Fault Current: (as referenced in #3 above) The interrupt rating of the fuse must meet or exceed the maximum fault current of the circuit. Rule of thumb - A fuse with a low interrupting rating should NOT be used in circuit applications where higher fault current could exist, as the fuse could fail potentially cause a safety hazard upon opening 7.) Pulse Current Characteristics Transient pulse current is used to describe current waveform shapes resulting from start-up, in-rush, pulse, surge or transient currents within a circuit. Transient pulse currents will produce thermal cycling and possible mechanical failure of the fuse. Capability of a fuse to withstand surge pulse conditions can be determined from the I2t characteristics of the fuse. Melting I2t, is the thermal energy level causing melting (opening) of the fuse element. Fuse component size, materials and construction will establish the I2t characteristics of the fuse. Rule of thumb - Slow blow type fuses are suggested for high in-rush and pulse current applications Rule of thumb. The circuit designer needs to properly size the fuse based upon the fuse melting I2t value being greater than the pulse current I2t divided by the pulse factor Fp (see page 7) … Typically the selected fuse should have melting I2t value much greater than the I2t value of the pulse (See pages 6 & 7)
6
7.) Pulse Current Characteristics
PRODUCT TRAINING SMT Fuses 7.) Pulse Current Characteristics Use the correct formula, shown above, to determine the required I2t characteristics of the fuse
7
7.) Pulse Current Characteristics
PRODUCT TRAINING SMT Fuses 7.) Pulse Current Characteristics Pulse factor ‘Fp’ Correct the I2t required, based upon the number of pulse cycles as seen by the fuse (see above curve) Example: 1000 cycles derate I2t to 50% Example: 100,000 cycles derate I2t to 25%
8
② Derate for temperature factor
PRODUCT TRAINING SMT Fuses Fuse Selection (non-pulse applications) Establish the circuit values: operating current, in-rush current waveform and determine operating temperature Use derating factors : ① Derate 75% (0.75) ② Derate for temperature factor Temperature Derating Example: Operating + 80℃ 1.3A / 0.75 / 0.91 = 1.905A + 80℃
9
100K pulses 4Amp square wave for 10mS
PRODUCT TRAINING SMT Fuses Fuse Selection (pulse applications) Pulse Example: 1.905A Calculate I2t needed based upon pulse type (see page 6), and correct I2t for number of pulses (see page 7) Establish the circuit values: operating current, in-rush current waveform and determine operating temperature Pulse Example: 100K pulses 4Amp square wave for 10mS I2t = (4A)2 x 10mS = 0.16 Corrected for 100K pulses (Fp = 25%) = 0.64 Select fuse with I2t >0.64 Use derating factors : ① Derate 75% (0.75) ② Derate for temperature factor Temperature Derating Example: Operating + 80℃ 1.3A / 0.75 / 0.91 = 1.905A + 80℃
10
100K pulses 4Amp square wave for 10mS
PRODUCT TRAINING SMT Fuses Operating + 80℃ 1.3A / 0.75 / 0.91 = 1.905A Pulse Example: 100K pulses 4Amp square wave for 10mS I2t = (4A)2 x 10mS = 0.16 Corrected for 100K pulses = 0.64 Select fuse with I2t >0.64 Suggested PN: NFVC6125F2R00TRF 2.0A rated with I2t of 1.34 (A2S)
11
Wire-In-Air SMT Fuses Types Thick Film NFVC NFCC / NFHC / NFSC series
Termination (Cap) Ceramic body Solder dome Melting wire NFVC series NFCC / NFHC / NFSC series Thick Film construction advantages Small size Low Profile Lower Cost Range of current ratings offered Wire-In-Air construction advantages Consistent melting characteristic Length and diameter of the melting wire can be adjusted to meet many different applications Excellent inrush capability Good lightning immunity (1.2KV lightning test)
12
Thickness (low profile)
SMT Fuses Types Technology Typical Case Sizes Thick Film 1206, 0805, 0603, 0402 Wire-In-Air (WIA) 2410 (6125) Thick Film NFCC / NFHC / NFSC series Wire-In-Air NFVC series Wire-In-Air Thick Film Thin Film Voltage Rating - High Current Rating Anti-Inrush (I2t) Size (small) Thickness (low profile) Cost Automated Production
13
NEW NIC Part Numbers Metric Size English Size Rated Current (A)
Rated Voltage(VAC) Fusing Type Littelfuse Bussmann KOA AEM Conquer NFVC6125F1R00TRF 6125 2410 1 125 fast 6125FF1-R CCF1NTE1 AF2-1.00V125T SEF 001 NFVC6125F1R25TRF 1.25 6125FF1.25-R CCF1NTE1.25 AF2-1.25V125T NFVC6125F1R60TRF 1.6 6125FF1.5-R CCF1NTE1.6 SEF 1.50 NFVC6125F2R00TRF 2 6125FF2-R CCF1NTE2 AF2-2.00V125T SEF 002 NFVC6125F2R50TRF 2.5 6125FF2.5-R CCF1NTE2.5 AF2-2.50V125T SEF 2.50 NFVC6125F3R15TRF 3.15 6125FF3-R CCF1NTE3.15 AF2-3.15V125T SEF 003 NFVC6125F4R00TRF 4 6125FF4-R CCF1NTE4 AF2-4.00V125T SEF 004 NFVC6125F5R00TRF 5 6125FF5-R CCF1NTE5 AF2-5.00V125T SEF 005 NFVC6125F6R30TRF 6.3 6125FF6.3-R CCF1NTE6.3 AF2-6.30V125T SEF 006 NFVC6125F7R00TRF 7 6125FF7-R AF2-7.00V125T SEF 007 NFVC6125F8R00TRF 8 6125FF8-R CCF1NTE8 AF2-8.00V125T SEF 008 NFVC6125F10R0TRF 10 6125FF10-R CCF1NTE10 AF2-10.0V125T SEF 010 NFVC6125F12R0TRF 12 65 6125FF12-R AF2-12.0V125T SEF 012 NFVC6125F15R0TRF 15 6125FF15-R AF2-15.0V125T SEF 015 NFVC6125F20R0TRF 20 AF2-20.0V125T
14
High InRush High InRush
NIC Part Numbers Size Rated Current (A) Rated Voltage (VAC) Fusing Type Littelfuse Bussmann KOA AEM Conquer NFVC6125H1R00TRF 6125 2410 1 250V High Inrush NA MF2410F1.000TM CQ24PT 001 NFVC6125H1R25TRF 1.25 MF2410F1.250TM NFVC6125H1R50TRF 1.5 CQ24PT 1.50 NFVC6125H1R60TRF 1.6 MF2410F1.600TM NFVC6125H2R00TRF 2 MF2410F2.000TM CQ24PT 002 NFVC6125H2R50TRF 2.5 CQ24PT 2.50 NFVC6125H3R00TRF 3 CQ24PT 003 NFVC6125H3R15TRF 3.15 NFVC6125H3R50TRF 3.5 NFVC6125H4R00TRF 4 CQ24PT 004 NFVC6125H5R00TRF 5 CQ24PT 005 NFVC6125S1R00TRF 125V 6125TD1-R SET 001 NFVC6125S1R25TRF NFVC6125S1R50TRF 6125TD1.5-R SET 1.50 NFVC6125S1R60TRF NFVC6125S2R00TRF 6125TD2-R SET 002 NFVC6125S2R50TRF 6125TD2.5-R SET 2.50 NFVC6125S3R00TRF 6125TD3-R SET 003 NFVC6125S3R15TRF SET 3.15 NFVC6125S3R50TRF 6125TD3.5-R SET 3.50 NFVC6125S4R00TRF 6125TD4-R SET 004 NFVC6125S5R00TRF 6125TD5-R SET 005 High InRush High InRush
15
NFCC & NFHC Series Secondary Voltage (low voltage; fast acting) Chip Fuses COMPETITORS / CHIP FUSES: Belfuse Fast acting C2Q (0603) / C1Q (1206) ... Slow blow C1S (1216) Cooper Bussman CC06 / CC12H / 3216FF Vishay MFU Series / 0603 / 0805 / 1206 / & TFU 0603 JDYX2.E302168 Fuses, Supplemental – Component
16
NSFC Series Secondary Voltage (low voltage; 32V; slower acting) Chip Fuses JDYX2.E302168 Fuses, Supplemental - Component
17
PRODUCT COMPARISON NIC Components NFVC6125 to Littelfuse 0451 Comparison DESC: Fast Acting SMT Fuses Technology Specifications Structure & Dimensions DCR / 2In / I2T / Thermal Shock / Surface Temperature Rise Summary
18
and good reliability. 4.Excellent solder ability
Comparison Company NIC Littelfuse P/N NFVC6125F1R00TRF MRL Structure Advantage 1.Excellent thermal conductivity 2.Excellent anti-surge capability 3. Stable fusing time and good reliability. 4.Excellent solder ability 5.Low surface temperature rise 6.Full automated production line 1.Excellent thermal conductivity 2. Stable fusing time and good reliability 3.Excellent solder ability Disadvantage 1. Production capacity 1. High surface temperature rise 2. Long Lead-time 3. Non-automated production line
19
Structure Comparison Table for 1A Rating
Comparison: Structure & Dimensions Structure Comparison Table for 1A Rating External View NIC Littelfuse Internal View Wire Structure Ceramic Curved-wire FINDING: Similar Construction 1.Dimension Specification Company L(mm) W(mm) T(mm) t(mm) NIC 6.1±0.20 2.50±0.10 2.50±0.1 1.40±0.10 Littelfuse 6.1 2.69 1.45 2. Component Measurement Company L(mm) W(mm) T(mm) t(mm) NIC 6.00 2.56 2.55 1.33 Littelfuse 2.57 1.42 FINDING: Same size Same PCB footprint and same PCB layout
20
Advantage: NIC NFVC Lower DCR Higher I2t
Comparison: Specifications Company PN AMP (A) Rated Voltage(V) Nominal DCR (Ω) I2t (A2S) Interrupting Voltage (AC/DC) NIC NFVC6125F1R00TRF 1 125V AC 160V DC 0.080 0.56 125/160 Littelfuse MRL 125V DC 0.153 0.459 125/125 Advantage: NIC NFVC Lower DCR Higher I2t
21
NIC NFVC6125F1R00TRF has lower DCR than Littelfuse 04511001.MRL
Comparison: Typical DCR 1.DCR Spec. Company PN AMP(A) Nominal DCR(Ω) NIC NFVC6125F1R00TRF 1 0.080 Littelfuse MRL 0.153 2.Typical DCR Measurements; n = 20 Little Fuse MRL DC Resistance (mΩ) NIC NFVC6125F1R00TRF FINDING: NIC NFVC6125F1R00TRF has lower DCR than Littelfuse MRL
22
Test Result Test Condition: 10 A Current FINDINGS:
Comparison: Typical I2T I2T = The thermal energy level causing melting (opening) of the fuse element. Company NIC Littelfuse Spec. I2T 0.56 (A2S) 0.459 (A2S) Test Condition: 10 A Current Test Result NIC Littelfuse sample 10In (mS) I2t (A2S) 1 5.560 0.556 3.76 0.376 2 5.480 0.548 4.08 0.408 3 5.380 0.538 4 5.220 0.522 3.92 0.392 5 5.060 0.506 4.24 0.424 Avg. 5.34 0.542 4.02 0.402 FINDINGS: I2T of NIC NFVC6125F1R00TRF is better than Littelfuse 451 NIC NFVC6125F1R00TRF has better anti-surge capability
23
Spec: 2In rated current ≤ 5 Seconds
Comparison: Typical Fusing Time Test Condition Loading current = 2A Spec: 2In rated current ≤ 5 Seconds Test Result Time: Seconds S/N NIC Littelfuse 1 0.210 0.102 2 0.122 3 0.195 0.115 4 0.248 0.140 5 0.203 0.132 Avg. 0.213 FINDINGS: Fusing times are very similar … all less than 0.5 seconds
24
5 Cycles between -55℃/+125℃, 60 minutes @ each extreme
Comparison: Thermal Shock DCR Change with Thermal Cycle Test Condition 5 Cycles between -55℃/+125℃, 60 minutes @ each extreme NIC Littelfuse NFVC6125F1R00TRF MRL S/N initial after change(%) 1 84.14 83.90 -0.29% 138.2 138.6 0.29% 2 83.79 83.53 -0.31% 136 136.4 3 82.91 82.77 -0.17% 152.8 153.4 0.39% 4 82.65 82.48 -0.21% 140.4 140.9 0.36% 5 79.74 79.48 -0.33% 131 131.6 0.46% MIN MAX AVG 82.43 0.26% 139.68 140.18 FINDINGS: NIC NFVC has better thermal cycle performance than Littelfuse 451
25
Test equipment Test Condition Room Temp. +20℃ Current(A) 1.25A
Comparison: Surface Temperature Rise Test Condition Room Temp. +20℃ Current(A) 1.25A Time(min) 60min Test equipment
26
Company NIC Littelfuse +43°C +83°C Surface Temperature of Fuse
Comparison: Surface Temperature Rise Company NIC Littelfuse Surface Temperature of Fuse +43°C +83°C Higher heating … Littelfuse element use Fe/Ni/Ag alloy material. It has higher internal resistance, so the temperature rise is higher than NIC NFVC Fe (68.18%) Ni (34.82%) Ag(93.55%) FINDINGS: NIC NFVC has lower self-heating than Littelfuse 451
27
Performance NIC NFVC Littelfuse 0451 DCR Excellent Good
Comparison: Summary Performance NIC NFVC NFVC6125F1R00TRF Littelfuse 0451 MRL DCR Excellent Good 2In Fusing Time I2T Thermal Shock Surface Temp. Rise SUMMARY: NFVC6125 series products have excellent performance, superior to Little fuse in above performance comparison, and are compatible as replacement with Littelfuse 451 type
28
NIC has broad offering in Performance Passives
Technical & Sales Support NIC has broad offering in Performance Passives Additional Information Needed? Need Samples? Technical Support: Sales Support: European Engineering Support North America Engineering Support SE Asia Engineering Support
Similar presentations
© 2025 SlidePlayer.com. Inc.
All rights reserved.