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Kick off
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Introductions <Your name, role and position> <Your story>
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Introduction round Who are you? Your background, company and role?
What is your experience with The Fresh Connection?
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The program The Train-the-Trainer program covers:
How the simulation software works Learning points of the simulation Coaching tips for struggling teams Available support material How to use The Fresh Connection as a building block in training programs
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Program example Day 1 Introductions & Kick off Round 1 of The Fresh Connection Evaluation Round 1 and introduction SC Strategy Round 2 of The Fresh Connection Lunch Evaluation Round 2 and introduction S&OP Round 3 of The Fresh Connection Break (movie clips) More about TFC Evaluation of Round 3 and introduction Sustainability Round 4 of TFC End
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Program example Day 2 Kick off Introduction Collaboration and round 5 of TFC Evaluation Round All role settings/decisions in TFC Introduction of Risk Mment and round 6 of TFC Lunch Evaluation of Round Back office: calculate, scores, edit users, reports Intro Interaction (R&D) and round 7 of TFC Evaluation of Round 7 and Intro Interaction (CPA) Round 8 of TFC 16:00 - Evaluation of Round Wrap up End
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The Challenge The Fresh Connection
is a producer of fruit juices In NW Europe suffering severe losses in the last year because of poor performance A new management team has been appointed The assignment is to make the company profitable again By making strategic and tactical choices Simultaneously with the simulation, My Company screen, finance, kpis etc Poor performance: 1. Unhappy customers because we do not meet promised service levels 2. Inventories either too low or too high 3. Obsolescence 4. Production costs are too high 5. Questionable supplier selection
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The Roles Simultaneously with the simulation, role screens
VP Supply Chain Components Finished product Supply Production Distribution VP Purchasing VP Operations VP Sales Simultaneously with the simulation, role screens
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Assortment Two packaging types Three flavors
1L carton 0.3L PET bottle Three flavors Orange Orange C-Power Orange/Mango Shelf life of finished products is 20 weeks In Sales
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The Fresh Connection’s Supply Chain
Components pallets Finished product pallets SRM Mixing Bottling CRM tankyard Three warehouses and overflow warehouses when needed Two stage production: mixing and bottling Bottling line(s) and mixer(s) for all products MtS, leadtime customers of 1 day (delivery next day) In Operations
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Shelf life agreement= 75%
If the shelf life agreement is 75%, the internal shelf life becomes 25% In other words, if the customer is promised a remainder of shelf life of 15 weeks at the moment of delivery, inventory of finished products may not rise higher than 5 weeks Finished products are NOT distributed to a customer if the shelf life agreement is violated Shelf life agreement= 75% Internal shelflife Shelf life is 20 weeks In Sales
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Market Three customers Retailer Food & Groceries Retailer Land market
500 stores Supply chain leader Retailer Land market 300 stores Discounter Chain of gas stations Dominick’s 50 stores Only PET bottles In Sales
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Contract index Price setting
You cannot negotiate directly on sales/purchasing prices Negotiate on supply chain performance (SLA’s) This leads to a ‘contract index’ Contract index determines the sales/purchasing price Example (sales) Promise Contract index Basic price Sales price Much 1.1 € 1.5 € 1.65 Little 0.9 € 1.35 In Purchasing
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Production reliability
Important elements Leadtime Intake time Frozen period Order deadline Delivery window Components Finished product SRM Production CRM Delivery reliability Availability comps Production reliability Service level
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Important elements (cont)
Trade unit Lot size Production frequency Trade unit Components Finished product SRM Production CRM Contract index Contract index Bonus and penalty Shelf life %
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Performance evaluation
Costs Operational costs Improvement projects highest ROI Revenue Price: Customer satisfaction Volume: Portfolio Investments Working capital Equipment Buildings My Company screen and Finance 1. Revenue = price x volume. Actual sales price can go up and down influenced by contract index (note, that if you do not deliver on your promises, you get penalties) 2. Sales promotions have an effect on volume, the more promotion pressure you accept, the more your volume will grow
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The Performance (cont)
The winning score can be the average score of the ROIs from round 1 thru n (or 2 to n etc) It can also be the weighted average score Or the high score of any round Round 1 2 3 … n Weight What does our customer want?
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Individual scores Role Based on Purchasing Purchasing costs Operations
Operational costs Supply chain Stock value Sales Revenue
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Quick Tour testgig3 1. Cockpit: negative ROI, all other kpis
2. Finance: revenues, penalties (solve them!), direct costs (purchasing and production), stock (overflow warehouse inbound), handling (flex manpower), investments 3. Information tab: basic pricing, unit 4. Roles on high level testgig3
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Additional remarks Every round pictures half a year of TFC in a steady state. You don’t have to worry about fade in or fade out effects from one round to the next. Out of stock is not missed sales. The Fresh Connection works with backorders to their customers. So they are delivered at a later day. The teams are competing, but they have their own marketspace
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The challenge Make this company profitable again
You can take x years to do so (dependent on number of rounds) The sooner the better The best team will get the job 6 years = 12 rounds
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?
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Get Started
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Strategy into action Levels in version 2013
Theme Sales SCM Operations Purchasing Level 1 Reliability Service level Order deadline Shortage rule Safety stocks # Shifts # Pallet locations # FTE Delivery window Delivery reliability Level 2 Batches and frequencies Shelf life Trade unit Lotsizing in production and purchasing SMED Increase speed Level 3 Speed and quality Payment terms Frozen period Intake time Preventive maintenance Solve breakdowns training Raw materials inspection Supplier selection Quality Transport mode
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Extensions in version 2013 Theme Sales SCM Operations Purchasing
Extension a S&OP Promotional pressure Category management Forecasting Production interval tool Resource selection Dual sourcing Extension b External collaboration Promotion horizon VMI Outsourcing warehouse (MCC) Inflate PET Supplier development Extension c CO2 footprint Sustainabilty CO2 sla Decrease of water usage Decrease of energy usage Decrease of start up productivity loss Extension d KPIs and targets KPI selection Extension e Supply chain risk management Risk events Relaunch (horizon) Scenarioplanner Tracking & tracing Quarantine Pooling warehouse FTE Contract duration
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Getting started Divide roles within your team
Go to and log in with username/password, usernames and passwords are case-sensitive During game save new settings (deal in Purchasing and Sales) Calculating results is done centrally by your trainer
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Good luck!
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