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Gears Transmit rotary motion and torque Gears have positive engagement friction drives, belts
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Gear Types Spur Gear Rack and Pinion Gear Internal Gear Helical Gear
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Gear Types Bevel Gear Herringbone Gear Miter Gear Worm Gear
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Power Transmission
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Gear Geometry Pitch Diameter Size of equivalent friction rollers Pitch circle Line of Centers Number of Teeth Must be an integer value
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Gear Kinematics Velocity Ratio Gear Ratio Pitch Circles d2d2 22 d1d1 11
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Gear trains are used to achieve high ratios with moderate size gears. Train Value (TV) TV = (VR) 1 (VR) 2 (VR) 3 … Gear Trains
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Example The gear train shown is used with an input speed of 1200 rpm, cw. Determine the output velocity : in out 1 2 3 4 5 6 N 1 =24 N 2 = 36 N 3 =20 N 4 = 40 N 5 =16 N 6 = 64 out =1200rpm*(24/36)*(20/40)*(16/64)=1200*(1/12)=100rpm But, since power is conserved, the output Torque is increased by a factor of 12
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Questions 1.If you design a vehicle which you would like to drive at a slower rate, you are better off to use a gear train rather than simply reducing the power level to the motor. Why? 2.What happens if you increase the diameter of the driving wheels?
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Center of Rotation R b ll 22 Wheel radius= r (1) r 2 = (R-b) (velocity hub axle 2) (2) r l = (R+b) (velocity hub axle 1) Angular velocity Dividing (1) by (2) 2 / l = (R-b) / (R+b) Solving for R R = b( 1 + 2 ) / ( 1 - 2 ) A Three- Wheeled Vehicle with a Free Front Wheel Rear wheels differentially powered. r Note: 1 = 2 R = 1 = R = b 2 = R = b 1 = 2 R=0
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