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Fuel Cell Power Plant
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Future Ship Power Systems Concepts Today’s... Next... Gas Turbine + Fuel Cell...After Next Gas Turbine Distributed Fuel Cells + Gas Turbine Fuel Cells Enable Modular Power Installation & Flexible Ship Design
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Molten Carbonate Ship Service Fuel Cell System 625 kW, 53% Eff, 450VAC 9.2 W/L, 69 kg/kW, NATO F-76 fuel - Navy Lab Evaluation FY05 - 26.5’ x 8.3’ x 11’ * Fuel processor module is designed as stand alone unit Fuel CellFuel Processing*Power Electronics 2
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625 KW SSFC Demonstrator 625 KW SSFC Demonstrator MCFC 625kW Installation Lab Evaluation at NAVSEA Philadelphia 3
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PEM Ship Service Integrated Fuel Cell Processor Integrated Fuel Cell Processor 500 kW, 35% Eff, 15 W/L, 46 kg/kW, NATO F-76 fuel - Extensive Land Based Evaluation Planned for FY04 - * Not Optimized for Ship Integration 5
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ONR/NAVSEA Advanced Technology Development IPSTransition Full Scale FY 00 01 02 03 04 05 06 07 08 09 10 11 SSFC Concept Design, Risk Reduction Testing Program Timeline/Transition 500KW IFP Design Fabrication, and Testing of 500KW ATR Integrated Fuel Processor Design, Fabrication, Operation and Testing of EDM Fuel Cell 2 nd Generation Fuel Cell Program (Adv. Reform, Sulfur Tolerance, Adv FC Marinization) Design, Fabrication, and Testing of FC Demonstrator FleetIntroduction Navy Shipboard Fuel Cell Program SBIR/STTR Insertion DDX Future Ship Concept 9 RTT Program Design, Fabrication, and Testing of 625KW MCFC Demonstrator
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STAR Fuel Processor Autothermal reformer Substrate-based catalysts (no pellets) 200 kWth input Automotive volume (~75 liters) Design focus on gasoline Under-vehicle “flat” aspect ratio Modular, serviceable design
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DuAlto – High Power Hybrid DG (2005) 75-300kW baseload DG –Simple product and BOP indicates low cost Proprietary PEM-turbine hybrid technology >45% electrical efficiency Lower cost than traditional PEM technologies –pressurization –scale –lower cost of turbine Field Tests Begin in late 2005
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Pre Desulfurizer Integrated Reformer PEM Stack RTT Program Options System Operation with NATO F76 GE Nuvera UTC
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Concept Design Hardware Phase I Result
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VLFPP 500 Kwe, Concept design with two regenerable OSTs (using A-6 proprietary adsorbent) Component Volume (ft3) Weight, lb Tank0.28 OST 10.19 OST 20.19 Evaporator0.13 Condenser0.01 Sulfur tank0.331 Fractionator1.697 Total2.2157 Bulk values2.9157 Kwe420 Density value/Kwe0.0070.374 500kW VLFPP 0.2 L/kW and 0.2 kg/kW 2.5’ Length X 2.5’ Width X 3’ Height
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Fuel Cell Module Conceptual All enclosed module Nominal 30 w/liter 8’ x ? x 7’ for a 500 kw system Mechanical interface on bottom of module Exhaust interface on top of module
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