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1 Ryan Bean John Hieb Will McCoy Devon Norman
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2 Contents Length Motion Motors Drive Assembly Length Rail System Platform Design Width & Depth Motion Data Acquisition Data Transfer
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3 Length Motion Motors Motor Options 1. Series Motor with Brushes 2. Brushless DC Servo Motor 3. Brushless AC Servo Motor
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4 Series Motor with Brushes Advantages + –Lower cost –Move platform quickly Disadvantages - –Less dependable (Brush failure) –Difficult to control –Linear encoder needed to determine position
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5 Brushless DC Motor Advantages + –High starting torque –Closed loop control –Smooth operation –High resolution Disadvantages - –Made for large scale applications –Expensive power supply –More costly than conventional motors
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6 Brushless AC Servo Motor Advantages + -High starting torque -High resolution -Smooth operation -Highly recommended for similar applications -Easily controlled Disadvantages - -High Cost
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7 Drive Assembly Rack and Pinion Advantages + –Low Profile –Safety –Low Cost –Dependable Disadvantages - –Binding & torque considerations
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8 Length Rail System Rail Options 1. Angle Aluminum 2. DualVee Linear Systems 3. Shaft and Rollers
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9 Aluminum Angle Advantages + –Low Cost –Easy to Install Disadvantages - –No Vertical Constraint –Dependent Upon Flume Rail Straightness
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10 DualVee Advantages + –Vertical & Horizontal Constraint –Independent of Flume Rail –Package Deal Disadvantages - –Complicated Installation –High Cost
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11 Shaft and Rollers Advantages + –Vertical and Horizontal Constraint –Same Performance, Lower Cost –Independent of Flume Rail Disadvantages - –Some In-House Manufacturing
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12 Platform Design Constraints: –Mounting Area –Proximity of Water –Accident Safeguards –Easy Mounting & Removal –Cantilevering Concerns Square Tube Concepts: –Planar Design –Hook Design –Gantry Style
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13 Platform Design Hook DesignPlanar Design Support Rail StyleSupport Rail Style (T-channel)
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14 Platform Design Gantry Style Support Rail Style (C-channel) Features: Platform Elevated from Water Motor & Shaft Easily Accessible Restrained Vertically & Horizontally Easily Mounted & Removed from Flume Sides Guards Prevent Accidental Injury (Plexi-glass Window)
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15 Width & Depth Motion Velmex Slides Advantages –High Accuracy –Preassembled –Motor Control Package –Easy Installation (plug & play) –Optional Way-Covers Disadvantages –Slow Travel
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16 Velmex Slides Mounted Downstream Equipment: –80” Powered Slide (blue) –80” Free Slide (orange) –50” Powered Slide (green) –50” Way-Cover (NS) –90 o Gusset (red)
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17 Data Acquisition Three Potential Methods: –Computer mounted on platform with separate Data Acquisition unit –Data Acquisition computer –Data Acquisition cards in a computer Computer: A PC running windows XP
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18 PC and DAQ Advantages + –Easy to upgrade –Standard operating system –User friendly Disadvantages - –Requires the most space –Unnecessary features
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19 PC Data Acq. Unit Advantages + –Standardized add-ons –Requires little space on platform Disadvantages - –Expensive –Unnecessary features
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20 PC and PCI DAQ Cards Advantages + –Least expensive solution –Sensory equipment can interface with PC Disadvantages - –Not compatible with high speed data acquisition components –Unnecessary features
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21 Data Transfer: Wireless Advantages + –Transmits data the necessary distance –Simple to implement Disadvantages- –Slow data transfer –Security issues
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22 Flume Mockup Modular System –Flume: 5 pieces –Wedge: 1 piece Features –Testing 0 o Incline –Testing 10 o Incline –Disassembly for Easy Transport
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23 Thank you
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