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Ethanol Co-Product Utilization and its impact on the environment -beef cattle Rick Koelsch & Galen Erickson
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Nebraska CNMP Program 2 Manure P vs. Crop Land P Use < 25% 25 - 50% 50 - 100% >100%
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Nebraska CNMP Program 3 One-Way Flow of Nutrients Is Underlying Cause < 25% 25 - 50% 50 - 100% >100%
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Nebraska CNMP Program 4 Public Policy Response Nutrient Management Plan –Use manure nutrients efficiently within the land base managed by the livestock operation. Phosphorus Risk Assessment – –Potential for P to move from land application site –Based upon “source” and “transport” factors Preference to imported commercial nutrients over recycled manure nutrients.
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Ethanol Plants & Fed Cattle Population
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DRY MILLING-WDG(+S) GRAIN GRIND, WET, COOK FERMENTATION YEAST, ENZYMES STILLALCOHOL & CO 2 STILLAGE DISTILLERS GRAINS WDG, DDG DISTILLERS SOLUBLES WDGS DDGS Abengoa Bioenergy, York, NE
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Performance for DGS Vander Pol et al., 2006 Nebraska Beef Rep. and 2005 Midwest ASAS
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Economics for WDGS Corn at $3.50/bu; WDGS at 95% of corn price; miles are distance from ethanol plant to feedlot -$143.19
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Beef Extension Page http://beef.unl.edu Beef Reports
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Intake Excretion Intake-Retention=Excretion Excretion in feces & urine Retained nutrients 10-15%
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Excretion numbers using ASABE std approach AVGMINMAX Diet P, %0.310.250.50* P Excretion7.0 lb4.6 lb 14.1 lb “old” std13.9 lb Diet CP, %13.312.020.5* N Excretion64 lb57 lb 104 lb 150 days fed for an "average" steer Impact of DGS on excretion
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P<0.01 P=0.07 Impact of DGS on N challenge N mass balance
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.27.35.52.59 NRC Dietary P in Feedlot Diets Impact of DGS on P challenge
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.27.35.52.59 NRC Our data Impact of DGS on P challenge Dietary P in Feedlot Diets
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Relationship between P intake and manure harvested P (kg/hd/d) for cattle lots. Kissinger et al., 2006 NE Beef Report Dietary P effect on manure Impact of DGS on P challenge
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Traditional Corn Based Diet 10,000 head feedlot 13% CP and 0.29% P Diet Corn/soybeans crop rotation 40% land availability for spreading Manure applied at 4-year phosphorus rate Spread with 20 ton truck spreaders 1. Base Scenario (Corn Diet)
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(1) N (#/yr)1,095,000 P (#/yr)134,000 Acres5,800 Time (hr)910 Haul (mi)2.0 Value$108,000 Cost $52,000 1. Base Scenario (Corn Diet)
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40% WDGS Scenario 40% WDGS Diet 10,000 head feedlot 18.7% CP and.49% P Diet Corn/soybeans crop rotation 40% land availability for spreading Manure applied at 4-year phosphorus rate Spread with 20 ton truck spreaders
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2. 40% WDGS Scenario (1)(2) N (#/yr)219,000331,000 P (#/yr)127,000243,000 Acres5,80011,100 Time (hr)910 1,000 – 1,300 Haul (mi)2.02.9 Value$108,000$192,000 Cost $52,000$59,000 to $72,000 Can I afford 100 to 400 hours added labor? and $7,000 to $23,000 higher costs? Can I find 5,400 acres?
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Nebraska CNMP Program 21 Summary of Economic Factors… 0 vs. 40% Inclusion of DGs Costs of DGS use: –$ 7,000 to $24,000 to manure application costs –100 to 350 hours to labor & equipment requirements –5,700 acres to land access requirements Benefits of DGS use: –$83,000 in gross manure nutrient value –$150,000 to $300,000 in reduced feed costs * 10,000 head beef feedlot (40% land available)
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Feedlot size (hd): 250010,00025,000 0 byp 0.30 P1,3205,30013,200 20 byp 0.40 P1,9007,60019,000 40 byp 0.50 P2,50010,00025,000 Assumes: 50% of land area accessible 185 bu corn, corn-soybean rotation, ~35 lb P per acre (80 lb P 2 O 5 ) Land Requirements, 4yr P basis (acres) Kissinger et al., 2006 NE Beef Report Impact of DGS on P challenge
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Manure P vs Fertilizer P 79% of corn acres fertilized in 2003 average = 35 lb/ac 8.1 million acres planted (141,750 tons P 2 O 5 ) (54,871 tons P at 79% acres) 4.5 million feedlot cattle Excrete 12 lb = 54 mil. Lb. (27,000 tons) http://www.nass.usda.gov/ne/special/agchem04.pdf
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Nebraska CNMP Program 24 Whole Farm P Balance No DG Inclusion 40% DG Inclusion
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Nebraska CNMP Program 25 Implications of Greater P Inputs P Inventory within farm increases at rate of 88,000 vs 180,000 lb P/year faster. Short Term - P Risk Assessment will… –Erosion control practices will allow banking of excess P for some period of time… –Bank will be filled more quickly with DGS. Long Term - P Risk Assessment will… –Reduce fields receiving manure to meet N needs –Increase fields receiving manure to meet P needs –Increase fields ineligible for manure application
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Nebraska CNMP Program 26 Summary DGS are economical for feeding DGS supply is dramatically increasing Feeding DGS increases P excretion (manure) Feeding DGS increases N volatilization Use of DGS increases acres and cost But, manure value increased Nebraska opportunity (have acres) Manure distribution challenges
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Nebraska CNMP Program 27 Research Opportunities? Remove P from DGS, Remove N from DGS Value manure over fertilizer nutrients –Reduce/End N volatilization –Reduce manure nuisance issues –Develop alternative technologies for separating nutrients Reduce bio-availability of P to plants Low P corn, but mass balance issue
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Nebraska CNMP Program 28 Public Policy Needs Value recycled manure over imported fertilizer nutrients –Encourage export of manure –Encourage alternative uses of manure –Recognize environmental benefits of manure Cautiously apply P-Index triggers for “No Manure” application. Recognize critical differences in nutrient plans for cattle operations based upon DGS use.
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