1. Geoff Pile LCLS Und. System Fabrication Schedulepileg@aps.anl.gov FAC 29 th, 30 th & 31 st October 2007 LCLS Undulator System Fabrication Schedule FAC Review October 30th 2007

2. Geoff Pile LCLS Und. System Fabrication Schedulepileg@aps.anl.gov FAC 29 th, 30 th & 31 st October 2007 LCLS Installation and Commissioning Time-Line linac/BC2 Install 20072007 LTU/Undulator System instalation Check out/Commissioning AASSOONNDDJJFFMMAAMMJJJJ Inj./Linac/BC2 Commissioning Beneficial Occupancy. Und. Installation LTU/und. hall “Co occupancy.” 20082008 “Dirty Install” Prep for Support Stand Installation Girder Installation Starts

3. Geoff Pile LCLS Und. System Fabrication Schedulepileg@aps.anl.gov FAC 29 th, 30 th & 31 st October 2007 Major Deliverables & Concern factors scaled to 10 (0-5 schedule 0-5 technical) 1.4.1 Management: Safety Quality Assurance Budget and Schedule Integration and Installation Admin. – Procurement, vendor management and documentation. 1.4.2 Controls: 5 (4s -1t) Cables (tunnel and inter-undulator): cable trays, and racks. Motion controls: sub micron leveling, control algorithms and software. Ancillaries: Thermal monitoring, undulator limit switches etc. Vacuum controls: Interface integration only – some limit protection. Diagnostic controls: Beam Finder Wire, Beam Position Monitor, Beam Loss monitor etc. Integration of Wire Position Monitor (SLAC component) Communications: Integrated Tunnel Electronics Rack with on board IOC etc. EPICs programming.

4. Geoff Pile LCLS Und. System Fabrication Schedulepileg@aps.anl.gov FAC 29 th, 30 th & 31 st October 2007 Major Deliverables & Concern factors scaled from 0 to 10 (0-5 schedule 0-5 technical) 1.4.3 Undulator Magnet and Support: 4 (3s+1t) Undulator Magnet Assemblies Quad magnets and translation stages Fixed Supports and Motion Systems 1.4.4 Undulator Vacuum System: 7 (3.5s+ 3.5t) Aluminum Vacuum chamber + Support and leveling System Pumping – acquisitions move to SLAC Bellows 1.4.5 Diagnostics: 8 (5s+3t) Beam Position Monitors Beam Loss Monitors Beam Finder Wire

5. Geoff Pile LCLS Und. System Fabrication Schedulepileg@aps.anl.gov FAC 29 th, 30 th & 31 st October 2007 Current ANL delivery schedules Co-occupancy Undulator Support Stands Cables/Cable Trays Beneficial Occupancy Support Mover System Girders, Control Electronics

6. Geoff Pile LCLS Und. System Fabrication Schedulepileg@aps.anl.gov FAC 29 th, 30 th & 31 st October 2007 Tuning Schedule Activity description Best Estimate BE Units CRR4 EF CRR4 Units Tune Undulator - 087/2/0787/17/078 Tune Undulator - 097/18/0797/27/079 Tune Undulator - 107/25/07108/3/0710 Tune Undulator - 118/2/07118/17/0711 Tune Undulator - 128/10/07128/27/0712 Tune Undulator - 138/22/07139/7/0713 Tune Undulator - 148/30/07149/17/0714 Tune Undulator - 159/10/07159/25/0715 Tune Undulator - 169/18/071610/3/0716 Tune Undulator - 179/28/071710/15/0717 Tune Undulator - 1810/8/071810/23/0718 Tune Undulator - 1910/16/071910/31/0719 Tune Undulator - 2010/24/072011/8/0720 Activity description Best Estimate BE Units CRR4 EF CRR4 Units Tune Undulator - 2111/5/072111/20/0721 Tune Undulator - 2211/13/072211/30/0722 Tune Undulator - 2311/21/072312/10/0723 Tune Undulator - 2412/3/07241/3/0824 Tune Undulator - 2512/13/07251/15/0825 Tune Undulator - 261/8/08261/24/0826 Tune Undulator - 271/16/08272/1/0827 Tune Undulator - 281/25/08282/11/0828 Tune Undulator - 292/6/08292/22/0829 Tune Undulator - 302/14/08303/3/0830 Tune Undulator - 312/25/08313/11/0831 Tune Undulator - 323/4/08323/19/0832 Tune Undulator - 333/14/08333/31/0833

7. Geoff Pile LCLS Und. System Fabrication Schedulepileg@aps.anl.gov FAC 29 th, 30 th & 31 st October 2007 Girder Assembly Schedule Activity description Best Estimate BE Units CRR4 EF CRR4 Units Assemble Girder - 011/25/0812/15/081 Assemble Girder - 022/8/0823/3/082 Assemble Girder - 032/25/0833/17/083 Assemble Girder - 042/28/0843/20/084 Assemble Girder - 053/4/0853/25/085 Assemble Girder - 063/7/0863/28/086 Assemble Girder - 073/12/0874/2/087 Assemble Girder - 083/17/0884/7/088 Assemble Girder - 093/20/0894/10/089 Assemble Girder - 103/25/08104/15/0810 Assemble Girder - 113/28/08114/18/0811 Assemble Girder - 124/2/08124/23/0812 Assemble Girder - 134/7/08134/28/0813 Assemble Girder - 144/10/08145/1/0814 Assemble Girder - 154/15/08155/6/0815 Assemble Girder - 164/18/08165/9/0816 Assemble Girder - 174/23/08175/14/0817 Activity description Best Estimate BE Units CRR4 EF CRR4 Units Assemble Girder - 184/28/08185/19/0818 Assemble Girder - 195/1/08195/22/0819 Assemble Girder - 205/6/08205/28/0820 Assemble Girder - 215/9/08216/2/0821 Assemble Girder - 225/14/08226/5/0822 Assemble Girder - 235/19/08236/10/0823 Assemble Girder - 245/22/08246/13/0824 Assemble Girder - 255/28/08256/18/0825 Assemble Girder - 266/2/08266/23/0826 Assemble Girder - 276/5/08276/26/0827 Assemble Girder - 286/10/08287/1/0828 Assemble Girder - 296/13/08297/7/0829 Assemble Girder - 306/18/08307/10/0830 Assemble Girder - 316/23/08317/15/0831 Assemble Girder - 326/26/08327/18/0832 Assemble Girder - 337/1/08337/23/0833

8. Geoff Pile LCLS Und. System Fabrication Schedulepileg@aps.anl.gov FAC 29 th, 30 th & 31 st October 2007 Undulator Girder Installation Schedule Activity description Best Estimate BE Units CRR4 EF CRR4 Units Install Undulator Girders 1-104/16/08104/29/0810 Install Undulator Girders 11-205/29/08206/9/0820 Install Undulator Girders 21-307/11/08307/22/0830 Install Undulator Girders 31-337/24/08338/4/0833

9. Geoff Pile LCLS Und. System Fabrication Schedulepileg@aps.anl.gov FAC 29 th, 30 th & 31 st October 2007 SM System & Quad Production Deliveries Co-occupancy Undulator Support Stands Cables/Cable Trays Beneficial Occupancy Support Mover System Girders, Control Electronics

10. Geoff Pile LCLS Und. System Fabrication Schedulepileg@aps.anl.gov FAC 29 th, 30 th & 31 st October 2007 Support Mover System Deliveries Activity descriptionBest EstimateBE UnitsCRR4 EFCRR4 Units Ship 4 S/M to SLAC (#5,6,7,8)10/24/07810/10/078 Ship 4 S/M to SLAC (#9,10,11,12)11/7/071310/24/0712 Ship 4 S/M to SLAC (#13,14,15,16)11/21/071811/7/0716 Ship 4 S/M to SLAC (#17,18,19,20)12/7/072311/21/0720 Ship 4 S/M to SLAC (#21,22,23,24)12/21/072812/7/0724 Ship 4 S/M to SLAC (#25,26,27,28)1/15/083312/21/0728 Ship 4 S/M to SLAC (#29, 30, 31, 32) 1/23/08381/15/0832 Ship 1 S/M to SLAC (#33) 1/23/0833

11. Geoff Pile LCLS Und. System Fabrication Schedulepileg@aps.anl.gov FAC 29 th, 30 th & 31 st October 2007 Quadrupole Deliveries Activity descriptionBest EstimateBE UnitsCRR4 EFCRR4 Units Ship to SLAC -Quad Magnet 1st Article (Q1)10/26/0719/27/071 SLAC Ship Rejected Q2R back to ET11/5/07110/1/072 Ship to SLAC - Quad Magnet (Q3)11/13/07210/1/073 Ship to SLAC - Quad Magnet (Q4,Q5)11/19/07310/11/075 Ship to SLAC - Quad Magnet (Q6,Q7)11/29/07510/23/077 Ship to SLAC - Quad Magnet (Q8,Q9)11/29/07711/2/079 Ship to SLAC - Quad Magnet (Q10,Q11)12/4/071111/14/0711 Ship to SLAC - Quad Magnet (Q12,Q13,Q14,Q15)12/19/071511/28/0715 Ship to SLAC - Quad Magnet (Q16,Q17,Q18,Q19)1/9/081912/10/0719 Ship to SLAC - Quad Magnet (Q20,Q21,Q22,Q23)1/18/082312/20/0723 Ship to SLAC - Quad Magnet (Q24,Q25,Q26,Q27)1/30/08271/10/0827 Ship to SLAC - Quad Magnet (Q28,Q29,Q30,Q31)2/8/08311/22/0831 Ship to SLAC - Quad Magnet (Q32,Q33,Q34,Q35)2/19/08352/1/0835 Ship to SLAC - Quad Magnet (Q36,Q37,2 Coils)2/25/08372/13/0837

12. Geoff Pile LCLS Und. System Fabrication Schedulepileg@aps.anl.gov FAC 29 th, 30 th & 31 st October 2007 Vacuum Chamber Production Deliveries

13. Geoff Pile LCLS Und. System Fabrication Schedulepileg@aps.anl.gov FAC 29 th, 30 th & 31 st October 2007 Vacuum Chamber Production Deliveries Activity descriptionBest EstimateBE UnitsCRR4 EFCRR4 Units Chambers 1-5 Depart ANL2/1/0851/23/085 Chambers 6-10 Depart ANL2/22/08111/28/0810 Chambers 11-20 Depart ANL3/14/08223/10/0820 Chambers 21-30 Depart ANL4/4/08333/26/0830 Chambers 31-40 Depart ANL4/29/07404/25/0840 Ship Chamber Supports to SLAC (1)12/10/07111/5/071 Ship Chamber Supports to SLAC (36)2/4/08362/1/0836 Package-Ship to SLAC - Bellows(35)3/25/08352/15/0835 First Articles12/1/073 Ship Quad Spools (30)1/31/0833 Ship Quad Spools (33)10/25/0710/31/0733

14. Geoff Pile LCLS Und. System Fabrication Schedulepileg@aps.anl.gov FAC 29 th, 30 th & 31 st October 2007 BFW, BPM, & BLM Production Deliveries

15. Geoff Pile LCLS Und. System Fabrication Schedulepileg@aps.anl.gov FAC 29 th, 30 th & 31 st October 2007 BFW, BPM, & BLM Production Deliveries Activity descriptionBest EstimateBE UnitsCRR4 EFCRR4 Units RFI: BFW Lot #1 (3) Beam Finder Wires at SLAC12/12/07311/29/073 RFI: BFW Lot #2 (10)1/14/08131/14/0813 RFI: BFW Lot #3 (10)2/11/08232/11/0823 RFI: BFW Lot #4 (10) BFWs at SLAC3/20/08334/7/0833 RFI: BPM Group A (2)1/15/08211/27/072 RFI: BPM Group B (11)2/17/0881/23/0813 RFI: BPM Group C (11)3/15/08183/5/0824 RFI: BPM Group D (11)4/16/08284/16/0836 RFI: BPM Group E (8)5/10/0836 RFI: BLM (34+2))367/1/0836

16. Geoff Pile LCLS Und. System Fabrication Schedulepileg@aps.anl.gov FAC 29 th, 30 th & 31 st October 2007 The End The Clock is Ticking… Additional Notes Follow and we know it!

17. Geoff Pile LCLS Und. System Fabrication Schedulepileg@aps.anl.gov FAC 29 th, 30 th & 31 st October 2007 1.4.3 Magnets and Supports Undulators 39 Undulators @SLAC 1 Undulator @Argonne Support Mover System 1 Support & Motion System @Argonne 8 Support & Motion Systems @SLAC 4 Support & Motion System @Hi-Tech ready to ship Remaining 25 Support & Motion Systems now in production @Hi-Tech/Metalex Date Totals SM systems Delivered to SLAC (current estimate) 10/24/20078 11/7/200712 11/21/200718 12/7/200723 12/21/200728 1/15/200833 1/23/200838

18. Geoff Pile LCLS Und. System Fabrication Schedulepileg@aps.anl.gov FAC 29 th, 30 th & 31 st October 2007 Quadrupoles Two 1st articles - marginally low in field They were rejected and the revised design has 123 laminations instead of 115. Two new replacement first articles are in production and will be delivered to ANL this week; we have negotiated with ET to speed up the rest of the schedule and bring us back on track. 1 production Quadrupole stage is at Argonne; the rest were delivered to SLAC. Date Totals Delivered to SLAC (current estimate) 11/5/20071 11/13/20072 11/19/20073 11/29/20075 7 12/4/200711 12/19/200715 1/9/200819 1/18/200823 1/30/200827 2/8/200831 2/19/200835 2/25/200837

19. Geoff Pile LCLS Und. System Fabrication Schedulepileg@aps.anl.gov FAC 29 th, 30 th & 31 st October 2007 The Schedule… The Cost…… EventOriginal Completion Date Updated Completion Date Polishing of all extrusions 12/07/0711/30/07 Machining of all extrusions 4/21/08 Chamber Processing at ANL 4/23/08 Ship Chambers 1-5 to SLAC 1/23/082/1/08 1-6 Ship Chambers 6-10 to SLAC 1/28/082/22/08 6-11 Ship Chambers 11-20 to SLAC 3/10/083/14/08 11-22 Ship Chambers 21-30 to SLAC 3/26/084/4/08 22-33 Ship Chambers 31-40 to SLAC 4/25/084/29/08 33-40 Cost ItemsUpdated Estimates and Quotes…Oct 07 Extrusions$11,165.44 Flanges$41,310.00 Polishing Prep$350.00 Polishing$152,819.85 Straightening$15,600.00 Machining$238,400.00 Crating$4,979.60 Surface Sampling$5,040.00 ANL labor~$220,000 Total$689,664.89

20. Geoff Pile LCLS Und. System Fabrication Schedulepileg@aps.anl.gov FAC 29 th, 30 th & 31 st October 2007 Cavity BPM Production Status Cavity BPM machining contracts placed with parts expected 11/27/07 Two vendors will provide a single machined First Article production BPM for evaluation Vacuum window first lot delivery 11/12/07 Vendor for brazing BPM pending contract award Group & #Totals Delivered to SLAC Date RFI: Group A(2)21/15/2008 RFI: Group B (6)82/17/2008 RFI: Group C (10)183/15/2008 RFI: Group D(8)264/16/2008 RFI: Group E(10)365/10/2008

21. Geoff Pile LCLS Und. System Fabrication Schedulepileg@aps.anl.gov FAC 29 th, 30 th & 31 st October 2007 1.4.5 Diagnostics Beam Loss Monitor Engineering re-design - design is for MPS system and not Diagnostic PRD complete – This design does not meet PRD Current proposal for BLM is only as an MPS input for now Even in simple form the cost and schedule is still of concern. Future ANL/SLAC collaboration on upgrade may be viable later?

22. Geoff Pile LCLS Und. System Fabrication Schedulepileg@aps.anl.gov FAC 29 th, 30 th & 31 st October 2007 Beam Loss Monitor A Simple MPS/Beam Loss Monitor system for now! Production design will inhibit beam when beam loss is detected above a pre- determined set-point. Requires limited dynamic range from the detector(s) Expect to install in undulator tunnel July 08 **************************************************************************************************** A more Sophisticated BLM may be required – no reasonable solution available at present. Future design will meet PRD requirements. This design will keep track of the total accumulated exposure of the magnets in each Undulator. Helps predict, understand and curtail operational scenarios that may cause long term magnet damage. Requires a large dynamic range for the radiation detector(s) and much more sophisticated electronics and software.

23. Geoff Pile LCLS Und. System Fabrication Schedulepileg@aps.anl.gov FAC 29 th, 30 th & 31 st October 2007 Production BLM design Detector Moves with the Undulator and protects during undulator roll out