1. RAD – The Radiation Assessment Detector for MSL Seimetz DLR November 30 – December 1, 2006 RSH Packaging Peer Review 1 11/12 – RSH Assembly Sequence and Plans Lars Seimetz, CAU, Kiel, Germany RSH Packaging Peer Review

2. RAD – The Radiation Assessment Detector for MSL Seimetz DLR November 30 – December 1, 2006 RSH Packaging Peer Review 2 Please refer also to seperate Assembly-Sequence Document “2006xxxx_ls_assembly-sequence.xls/pdf”

3. RAD – The Radiation Assessment Detector for MSL Seimetz DLR November 30 – December 1, 2006 RSH Packaging Peer Review 3 -Assembly Sequence “living process” -Steps/ Procedures are currently tested and developed parallel to mounting lab-models and subassemlies Preparation Phase

4. RAD – The Radiation Assessment Detector for MSL Seimetz DLR November 30 – December 1, 2006 RSH Packaging Peer Review 4 Step 0.1 to Step 0.3 Soldering of Flexboards Connectors onto Electronics Boards No specially designed Fixtures besides standard Soldering-Equipment planned Preparation Phase

5. RAD – The Radiation Assessment Detector for MSL Seimetz DLR November 30 – December 1, 2006 RSH Packaging Peer Review 5 Step 0.4 Connect D-Detectors to CSA (D-Board) PTFE-Plate to accommodate (min) 3 removable Mounting Tables Mounting Table used to transport connected Detector/Board Group to CsI for Glueing CSA Cables fixed to Mounting Table Milled-in Seat for PIN-Diode Soft Stamps to fix PIN and Board while processed Preparation Phase

6. RAD – The Radiation Assessment Detector for MSL Seimetz DLR November 30 – December 1, 2006 RSH Packaging Peer Review 6 Step 0.5 to 0.7 Pre-Routing and Staking of cables on SSDs Process currently worked out Soldering Fixture maybe necessary to guide wires to solder pads “Pre-Bending” of wires maybe necessary SSD A SSD B/ SSD C Preparation Phase

7. RAD – The Radiation Assessment Detector for MSL Seimetz DLR November 30 – December 1, 2006 RSH Packaging Peer Review 7 Step 0.5 to 0.7 Pre-Routing and Staking of cables on SSDs Process currently worked out Soldering Fixture maybe necessary to guide wires to solder pads “Pre-Bending” of wires maybe necessary SSD A SSD B/ SSD C Preparation Phase

8. RAD – The Radiation Assessment Detector for MSL Seimetz DLR November 30 – December 1, 2006 RSH Packaging Peer Review 8 Preparation Phase Step 0.8 and Step 0.9 Assembling Detector Stack A and Stack BC - Parts to be “piled up” in Fixture, starting with SSD A upside down. - Same principle for BC-Stack, but adapted

9. RAD – The Radiation Assessment Detector for MSL Seimetz DLR November 30 – December 1, 2006 RSH Packaging Peer Review 9 Step 0.10 Equipping Detector D Mounting Tables from Step 0.4 to be mounted on Glueing Fixture (Cesars Talk) Layer of Millipore located under CSA Fixation of Millipore while keeping reflective property currently investigated Investigation of Fixing-Method of CSA to CsI subject to Lab-Work Preparation Phase

10. RAD – The Radiation Assessment Detector for MSL Seimetz DLR November 30 – December 1, 2006 RSH Packaging Peer Review 10 Step 0.11 and Step 0.17 Equipping Detector E and Bottom Anticoincidence with Detectors Preparation Phase “Clamped” in rotational fixture Fixture support mounts for additional tools Fixture has to fit into “Glueing Vacuum Chamber”

11. RAD – The Radiation Assessment Detector for MSL Seimetz DLR November 30 – December 1, 2006 RSH Packaging Peer Review 11 Step 0.12 to 0.13 Preparing E/F – Board with Spring Parts -Fragile Components -Coil Springs maybe staked just for assembly (Debris ??) Preparation Phase

12. RAD – The Radiation Assessment Detector for MSL Seimetz DLR November 30 – December 1, 2006 RSH Packaging Peer Review 12 Preparation Phase Step 0.14 Purge System Purge System assembled with standard technical Equipment. No extra Tooling necessary

13. RAD – The Radiation Assessment Detector for MSL Seimetz DLR November 30 – December 1, 2006 RSH Packaging Peer Review 13 Preparation Phase Step 0.15 Soldering MDM51 to Flexboard Right now no special Fixture beside standard ESD Tools planned (Work on Prototype Flexboard might bring up need for extra Fixture)

14. RAD – The Radiation Assessment Detector for MSL Seimetz DLR November 30 – December 1, 2006 RSH Packaging Peer Review 14 Preparation Phase Step 0.16 Staking of Flexboard to Housing Wall Purge System assembled with standard technical Equipment. No extra Tooling necessary

15. RAD – The Radiation Assessment Detector for MSL Seimetz DLR November 30 – December 1, 2006 RSH Packaging Peer Review 15 Assembly Phase Step 1 Assembling CsI Subassembly Lowering the CsI-Crystal into its Aluminium-Structure Lowering Aluminium-Seat over Neutron Channel Lower Neutron channel onto CsI

16. RAD – The Radiation Assessment Detector for MSL Seimetz DLR November 30 – December 1, 2006 RSH Packaging Peer Review 16 Assembly Phase Step 2 Glue BC Stack to Top Anticoincidence BC Stack glued using Dow Corning 93-500 Alignment has to keep “manual freedom” of handling (Soft Pressure to Stack and Adjustment to Position)

17. RAD – The Radiation Assessment Detector for MSL Seimetz DLR November 30 – December 1, 2006 RSH Packaging Peer Review 17 Assembly Phase Step 3 Assembly of Antico Subassembly Important: Fixture has to keep ~170N Preload until Package is mounted finally into Main Housing. (At that stage the main spring will take the load)

18. RAD – The Radiation Assessment Detector for MSL Seimetz DLR November 30 – December 1, 2006 RSH Packaging Peer Review 18 Assembly Phase Step 4 Attach F-Spring (with F-Board) to Antico-Subassembly No special Tools necessary

19. RAD – The Radiation Assessment Detector for MSL Seimetz DLR November 30 – December 1, 2006 RSH Packaging Peer Review 19 Assembly Phase Step 5 Equip Main Housing with Interieur

20. RAD – The Radiation Assessment Detector for MSL Seimetz DLR November 30 – December 1, 2006 RSH Packaging Peer Review 20 Assembly Phase Step 6 and Step 7 Close lower Housing an Fix MDM Connector Torque chosen to general technical guidelines Screws to be tightened according to specific order in order to avoid stress.

21. RAD – The Radiation Assessment Detector for MSL Seimetz DLR November 30 – December 1, 2006 RSH Packaging Peer Review 21 Assembly Phase Step 11 Equipping SSD Cover

22. RAD – The Radiation Assessment Detector for MSL Seimetz DLR November 30 – December 1, 2006 RSH Packaging Peer Review 22 Assembly Phase Step 13 Mount SSD Cover to Main Housing